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Instruction manual

Universal Fieldbus-Gateway

UNIGATE

UNIGATE CL - LONWorks

V3624E

Deutschmann Automation GmbH & Co. KG Carl-Zeiss-Str. 8 D-65520 Bad Camberg

Tel:+49-(0)6434-9433-0 Hotline: +49-(0)6434-9433-33 Fax: +49-(0)6434-9433-40

Internet: http://www.deutschmann.de

Содержание UNIGATE CL-LONWorks 512

Страница 1: ...al Fieldbus Gateway UNIGATE UNIGATE CL LONWorks V3624E Deutschmann Automation GmbH Co KG Carl Zeiss Str 8 D 65520 Bad Camberg Tel 49 0 6434 9433 0 Hotline 49 0 6434 9433 33 Fax 49 0 6434 9433 40 Internet http www deutschmann de ...

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Страница 3: ...15 5 1 RS interfaces at the UNIGATE CL 15 5 2 Buffer sizes at the UNIGATE CL 15 5 3 Framing Check 15 6 SSI interface 16 6 1 Initiation of the SSI interface 16 6 2 Hardware wiring 16 7 The Debug interface 18 7 1 Overview of the Debug interface 18 7 2 Starting in the Debug mode 18 7 3 Communication parameter for the Debug interface 18 7 4 Possibilities with the Debug interface 18 7 5 Commands of the...

Страница 4: ... Service 26 10 5 The Debug cable for UNIGATE CL 26 11 Error handling 27 11 1 Error handling at UNIGATE CL 27 12 Installation guidelines 28 12 1 Installation of the module 28 12 1 1 Mounting 28 12 1 2 Removal 28 12 2 Wiring 28 12 2 1 Connection systems 28 12 2 1 1 Power supply 28 12 2 1 2 Equipotential bonding connection 28 12 2 2 LONWorks communication interface 29 12 2 2 1 Bus line with copper ca...

Страница 5: ...mponents 38 15 3 Installation 38 15 4 Dimensional drawing UNIGATE CL LONWorks 38 15 5 Commissioning 38 15 6 LONWorks connection 38 15 7 Connection to the process device 39 15 8 Connecting the supply voltage 39 15 9 Shield connection 39 15 10 Project planning 39 15 11 Literature 39 16 Servicing 40 16 1 Returning a device 40 16 2 Downloading PC software 40 17 Annex 41 17 1 Hexadecimal table 41 18 De...

Страница 6: ...Deutschmann Automation GmbH Co KG 6 UNIGATE fieldbus gateway UNIGATE CL LONWorks V 1 4 14 7 10 ...

Страница 7: ...publication is however reviewed regularly Necessary amendments are incorporated in the following editions We would be pleased to receive any improvement proposals which you may have Copyright Copyright C Deutschmann Automation GmbH Co KG 1997 2010 All rights reserved This document may not be passed on nor duplicated nor may its contents be used or disclosed unless expressly permitted Violations of...

Страница 8: ...irements if you 1 comply with the installation guidelines described in the User Manual when installing and oper ating the module 2 also follow the rules below on installation of the equipment and on working on switch cabinets 1 4 Installation of the unit Modules must be installed in electrical equipment rooms areas or in enclosed housings e g switch boxes made of metal or plastic Moreover you must...

Страница 9: ...ive Consequently the module does not have a Declaration of Conformity in relation to the EU Machinery Directive 2 2 EU Machinery Directive The EU Machinery Directive stipulates the requirements applicable to a machine The term machine is taken to mean a totality of connected parts or fixtures see also EN 292 1 Para graph 3 1 The module is a part of the electrical equipment of the machine and must ...

Страница 10: ...ated at any LON bus with FTT 10A The module CL LONWorks essentially consists of the following hardware components FTT 10A interface LONWorks ECHOLON ASIC Microprocessor T89 C51RD2 RAM and EPROM Optionally electrically isolated RS interface Serial interface RS232 RS485 and RS422 to the device connected externally 3 1 Difference in the hardware version LONworks 512 up to 256 input SNVTs and 256 outp...

Страница 11: ...14 7 10 UNIGATE fieldbus gateway UNIGATE CL LONWorks V 1 5 11 Deutschmann Automation GmbH Co KG Introduction 3 2 UNIGATE CL software flow chart ...

Страница 12: ...H Co KG 12 UNIGATE fieldbus gateway UNIGATE CL LONWorks V 1 5 14 7 10 3 3 UNIGATE block diagram The following picture shows a typical UNIGATE module design 3 4 UNIGATE application diagram The following graph shows a typical connection scheme ...

Страница 13: ...ng of the test mode Now the Gateway has to be restarted with these settings by a short disconnection from the power supply In the test mode the Gateway always operates with the settings 9600 baud no parity 8 databits and 1 stopbit The test mode may be helpful to integrate the Gateway in the relevant environment for instance to test the parameters of the RS interfaces Mode of operation of the test ...

Страница 14: ...ata exchange mode The Gateway has to be in the data exchange mode so that a data exchange between the RS side of the Gateway and the fieldbus is possible As long as the Gateway is not in the config uration mode or the test mode the data exchange mode is active In the data exchange mode the Gateway will execute the downloaded Script ...

Страница 15: ... is capable for Script For it please check in the Protocol Developer under Device Control Hardware 5 3 Framing Check The length of the stop bit received by the Gateway is checked through the function Framing Check Here the stop bit generated by the Gateway is always long enough so that connected participants can evaluate the stop bit Please be aware that the function Framing Check becomes effectiv...

Страница 16: ... 0 Reserved 1 Output value without change i e binary encoder 2 Output value changed from Gray to Binary i e Gray encoder 2 Reserved moveconst wTyp 2 i e 12 Bit Gray Load the Script into the device Open WINGATE and activate the device in the configuation mode see chapter 4 1 Configuration mode config mode an actuation message appears that looks in line with the following example CL PB Special Firmw...

Страница 17: ...TE CL LONWorks V 1 5 17 Deutschmann Automation GmbH Co KG SSI interface X1 3pin 4pin screw plug connector Pin no Name Function at SSI 1 Rx 232 n c 2 Tx 232 n c 3 AP GND n c 4 Rx 422 SSI DAT 5 Rx 422 SSI DAT 6 Tx 422 SSI CLK 7 Tx 422 SSI CLK ...

Страница 18: ...erating with 9600 baud no parity 8 data bit 1 stop bit It is not possible to change this parameter in the Protocol Developer Please consider the fact that these settings have to be in accordance with those of the PC COM interface and that the flow control protocol has to be set on none there 7 4 Possibilities with the Debug interface Usually the Protocol Developer is connected to the Debug interfa...

Страница 19: ...ernal device responds in accordance with the protocol conventions The data received from the external device is written by the Gateway into the internal RAM to the fixed network variable All data is transferred consistently by the Gateway in both directions The maximum data length of consistent data must be considered in the case of data exchange between the participants 8 4 Possible network varia...

Страница 20: ...group of commands deals with the communication in general This group s commands enable the Gate way to send and receive data on the serial side as well as on the bus side 9 4 Independence of buses Basically the Scripts do not depend on the bus they are supposed to operate on It means that a Script which was developed on a Profibus Gateway can also be operated on an Interbus without changes since t...

Страница 21: ... commands can also be modified 9 7 Accuracies of the baud rates The baud rate of the serial interface is derived from the processor s crystal frequency Meanwhile all Script Gateways are working with a crystal frequency of 40 MHz You can enter any desired integer baud rate into the Script After that the firmware adjusts the baud rate that can be derived the most precisely from the crystal frequency...

Страница 22: ...per has been started on the PC Sending and receiving data at the RS interface Sending and receiving data at the Fieldbus interface Tasks controlled via internal clock 1 ms e g flashing of an LED Processing of the Script From experience approximately 0 5 ms can be calculated for each Script line This value confir med itself again and again in many projects as a standard value He is always quite rig...

Страница 23: ...ctor to the external device RS interface The serial interface is available at the plug accessible on the upper side of the device Pin assignment X1 3 pole and 4 pole screw type plug connector For the operation at a 485 interface the two pins labeled 485 have to be connected together Also the two pins 485 Pin No Name Function 1 Rx 232 Receive signal 2 Tx 232 Transmit signal 3 AP GND Application Gro...

Страница 24: ...AC voltage 10 3 LEDs The Gateway UNIGATE CL LONWorks features 10 LEDs with the following significance 10 3 1 LED Service For the version LONWorks 512 For the version LONWorks 62 Pin No Name Function 1 UB Pwr 10 33 V supply voltage DC 2 0 V Pwr 0 V supply voltage DC 3 Rx Debug Receive signal Debug 4 Tx Debug Transmit signal Debug Pin No Name Function 1 NET A Data signal LONWorks 2 NET B Data signal...

Страница 25: ...ng resistor for the serial interface Rotary coding switch S4 ID High for serial interface i e configmode Rotary coding switch S5 ID Low for serial interface i e configmode Pushbutton Service LON net login 10 4 1 Termination Rx 422 Tx 422 serial interface If the Gateway is operated as the physically first or last device in an RS485 bus or as 422 there must be a bus termination at this Gateway In or...

Страница 26: ...erface These two switches can be read out through the Script command Get RS_Switch Destination and the value can be used for further functions This value is read in when the Gateway is switched on or always after a Script command has been executed The switch positions EE testmode and FF config mode are reserved 10 4 3 Pushbutton Service When pressing that pushbutton the device sends a service pin ...

Страница 27: ...purposes and are then automatically reset If such warnings occur frequently please inform After Sales Service In the configuration mode these displays are not valid and only meant for internal use Table 1 Error handling at UNIGATE CL For user defined errors the flash frequency is 0 5 hertz The error is displayed as long as defined by Set Warning Time LED8 LED4 LED2 LED1 Error no resp ID Error desc...

Страница 28: ...rtical installation The standard mounting channel may also be mounted vertically so that the module is mounted turned through 90 12 2 Wiring 12 2 1 Connection systems The following connection systems must resp may be used when wiring the module Standard screw type plug connection power supply RS LONWorks a In the case of standard screw type terminals one lead can be clamped per connection point It...

Страница 29: ...shielded lines for DC voltages 400 V The table below allows you to read off the conditions for laying the line groups on the basis of the combination of the individual groups Table 3 Line laying instructions as a function of the combination of line groups 1 Lines may be laid in common bunches or cable ducts 2 Lines must be laid in separate bunches or cable ducts without minimum clearance 3 Lines m...

Страница 30: ...V resp mA are to be transmitted foil shields static shields are used In the case of data lines for serial couplings always use metallic or metallized plugs and connec tors Attach the shield of the data line to the plug or connector housing If there are potential differences between the earthing points a compensating current may flow via the shield connected at both ends In this case you should lay...

Страница 31: ... 13 2 Network variables NVTs A network variable is an object on a node that can be connected with one or several network variables at one or several nodes The network variable of a node defines its input and its out put from a network position and allows the sharing of the data in a distributed application Every time an application writes in one of its network output variables the new value of the...

Страница 32: ... with the nodes by means of an installation tool This bonding connects the network variables between different nodes As soon as the bonding is completed the installation tool can be taken from the net During the installation time every node receives a unique net identity Fro more information on LONWorks please read LONWorks tech nology data from Motorola or the LONWorks documentation from Echelon ...

Страница 33: ...elfDocBuffer 0 SelfDocsize note new init will activate only if ProgramID or SNVT types are changed like Configmode or Testmode In this case also bindings will be lost define ProgramID default SC000000 SD for UG512 V1 82 with new LON module Set LONProgramID 123456 SC123456 SC normal mode CM006969 Configmode TM004711 Testmode define BusMethode for fieldbusIN Set BusdataTriggerMethod DataChange new f...

Страница 34: ...Busdata WaitBusDataChanged w_Timeout w_NumberChar Get Parameter Set Parameter Get BusInputSize b_byte 0 255 Get BusOutputSize b_byte 0 255 supported from ScriptRev 26 and higher Get BusInputLen16 w_word 0 512 Get BusOutputLen16 w_word 0 512 LON only Get LONProgramID l_long Set LONProgramID 0 0 999999 Get CHANGED_SNVT_INDEX wDestination SetByVar CHANGED_SNVT_INDEX wDestination 1 255 UG512 1 61 UG 6...

Страница 35: ...with 78 kbit s and a Binding between the 30 Input SNVTs of the one Gateway and the 30 Output SNVTs of the other Gateway was created At this Binding for all SNVTs Sending without acknowledgement of receipt was selected since it is the only way to measure the plain Gateway delay time All SNVTs had a length of 2 bytes The measuring was started by a simultaneous change of all 30 SNVTs with the Script ...

Страница 36: ... D 5 Installation position Any 6 Weight 130 g 7 Operating temperature 0ºC 55ºC 8 Storage transport temperature 40 ºC 70 ºC 9 Atmospheric pressure during operation during transport 795 hPa 1080 hPa 660 hPa 1080 hPa 10 Installation altitude 2000 m 4000 m Unrestricted Restricted Ambient temperature 40ºC 11 Relative humidity Max 80 No condensation no corrosive atmosphere 12 External power supply 10 33...

Страница 37: ...sion method Master master Master slave Master slave 4 Number of users Transmitters Receivers 32 385 32 385 split in 127 nodes subnet 255 subnets domain 1 1 32 32 5 Cable length Maximum Baud rate dependent 2000 m with repeater max nodes 500 m 15 m no 1200 m 93 75 kBd 500 m 625 kBd 250 m 6 Bus topology Free Point to point Line 7 Data rate Maximum Standard values 78 kbit s 78kbit s 120 kBit s 2 4 k B...

Страница 38: ...y this cable is already installed on site 10 33 V DC power supply DIN 19240 XIF file and user manual can be ordered separately or downloaded free of charge from our homepage at www deutschmann de 15 3 Installation The UNIGATE CL LON module features protection type IP20 and is thus suitable for switch cabinet use The device is designed for snapping onto a 35 mm DIN rail 15 4 Dimensional drawing UNI...

Страница 39: ...l onto which the module has been snapped 15 10 Project planning Use a project planning tool for Binding i e the Pathfinder from TLON www tlon de 15 11 Literature In order to get into the subject LON bus fast and intensively as well as for the operating mode of the available ASICs we recommend the book Verteilte Systeme in der Anwendung der LON Technologie ISBN 3 7785 2581 6 Hüthig Verlag or LONWor...

Страница 40: ...department 49 0 6434 9433 0 Technical hotline 49 0 6434 9433 33 Fax sales department 49 0 6434 9433 40 Fax technical hotline 49 0 6434 9433 44 E mail technical hotline hotline deutschmann de 16 1 Returning a device If you return a device we require as comprehensive a fault error description as possible We require the following information in particular What error number was displayed What is the s...

Страница 41: ...ks V 1 5 41 Deutschmann Automation GmbH Co KG Annex 17 Annex 17 1 Hexadecimal table Hex Decimal Binary 0 0 0000 1 1 0001 2 2 0010 3 3 0011 4 4 0100 5 5 0101 6 6 0110 7 7 0111 8 8 1000 9 9 1001 A 10 1010 B 11 1011 C 12 1100 D 13 1101 E 14 1110 F 15 1111 ...

Страница 42: ...Declaration of conformity Deutschmann Automation GmbH Co KG 42 UNIGATE fieldbus gateway UNIGATE CL LONWorks V 1 5 14 7 10 18 Declaration of conformity 18 1 EC declaration of conformity ...

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