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DCL MINE-X

SOOTFILTER

[X0001-0000-37]

INSTALLATION, OPERATION AND MAINTENANCE
LAST REVISED: SEPTEMBER 2009

DCL MINE-X SOOTFILTER

With Exhaust Pressure Logger

INSTALLATION, OPERATION AND MAINTENANCE

DCL International Inc.
P.O. Box 90,
Concord, ON, Canada

Содержание MINE-X SOOTFILTER

Страница 1: ...X0001 0000 37 INSTALLATION OPERATION AND MAINTENANCE LAST REVISED SEPTEMBER 2009 DCL MINE X SOOTFILTER With Exhaust Pressure Logger INSTALLATION OPERATION AND MAINTENANCE DCL International Inc P O Box...

Страница 2: ...lation Kit 6 2 6 Installation Type e DPF Housing 7 3 OPERATION 10 3 1 Mobile Stationary Engine Operation 10 4 MAINTENANCE 12 4 1 Maintenance Requirements 12 4 2 Manual Backpressure Checks 13 4 3 Level...

Страница 3: ...OOTFILTER LT First stage catalyzed non blocking particulate filter second stage catalyzed wall flow particulate filter MINE X SOOTFILTER BM Catalyzed wall flow particulate filter Applications The prod...

Страница 4: ...hway vehicles the sound attenuation properties of DCL DPFs are the same or in many cases better than the original muffler In general the installation of a DPF on an off highway vehicle allows the orig...

Страница 5: ...on type best describes the case at hand and follow the instructions accordingly 2 2 Installation Type a Direct Fit Muffler If technically feasible DCL offers custom packaging of the DPF designed to ac...

Страница 6: ...the engine compartment for installation Please take into consideration the general installation guidelines in table 2 1 Make sure that the chosen installation spot allows for horizontal installation...

Страница 7: ...uipment muffler then remove the original muffler as it is a source of significant exhaust heat loss 2 Determine a suitable space inside or outside the engine compartment for installation Please take i...

Страница 8: ...uffler then remove the original muffler as it is a source of significant exhaust heat loss 2 Determine a suitable space inside or outside the engine compartment for installation Please take into consi...

Страница 9: ...to be mounted upstream of the original equipment muffler 2 Determine a suitable horizontal space as close as possible to the engine exhaust outlet 3 Allow adequate space 30 762 mm for loading and unlo...

Страница 10: ...on the spare filter slot on the high pressure chamber wall 2 Install spare filter cover on the high pressure chamber wall 3 Install and fasten 14 flanged nuts on high pressure chamber wall to 50 75 f...

Страница 11: ...the flow direction sticker provided next to the nameplate The manner in which the filter is designed negates the ability to reverse the direction of flow through the filter when reinstalling after rem...

Страница 12: ...ever possible use the equipment for jobs involving heavy loads i e do not use the equipment for light duty work Remain watchful of filter alarm lights Keep the engine well maintained and operate at a...

Страница 13: ...dium to high RPM 2 Reset the alarm manually by moving your finger over the alarm reset sensor if it has not turned off automatically during this time 3 Proceed with normal operation 4 If within 2 minu...

Страница 14: ...perate the engine at high idle At exhaust port upstream of DPF install manual backpressure gauge Record results in a log sheet Every 200 hours of operation Check for Leaks Make visual check of piping...

Страница 15: ...cy particle arrestance HEPA filter making sure that all connections are airtight to prevent soot ash from escaping before being forced through the HEPA filter 3 Using compressed air 80 psi blow the pa...

Страница 16: ...inal muffler 6 Perform a manual backpressure check to ensure that the Level 1 Cleaning reduced the backpressure build up due to the soot ash removal Backpressure should be less than initial backpressu...

Страница 17: ...urface on which the DPF is resting 3 Increase the temperature of the oven to 500 C over a period of 1 5 2 hours 4 Retain an oven temperature of 500 C for a continuous period of 4 hours to allow comple...

Страница 18: ...oot C y x 2 2 2 2 2 2 2 2 2 4 2 1 3 2 2 2 1 Figure 5 1 Exhaust gas flow through ceramic monolith Since high exhaust temperatures are required for a DPF to function properly DCL may conduct an 8 to 72...

Страница 19: ...68 297 12 43 316 13 43 341 15 43 392 20 43 519 B Filter Centre Body Length in mm 6 75 171 8 75 222 10 25 260 12 75 324 12 75 324 12 75 324 14 75 375 15 75 400 17 76 451 15 75 400 15 75 629 C Length Cl...

Страница 20: ...12 43 316 13 43 341 15 43 392 20 43 519 B Filter Centre Body Length in mm 6 75 171 8 75 222 10 25 260 12 75 324 12 75 324 12 75 324 14 75 375 15 75 400 17 76 451 15 75 400 15 75 629 C Length Clamp Cla...

Страница 21: ...4659 7916 Approximate Weight lb kg 15 6 8 20 9 1 47 21 4 45 20 4 62 28 1 74 33 6 74 33 6 87 39 5 105 47 6 116 52 6 214 97 1 A Filter Diameter in mm 6 09 155 7 93 201 9 93 252 9 43 240 10 93 278 11 68...