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MECHANICAL INSTALLATION

AV500 2D CAMERA

COMPLETE INSTALLATION SEQUENCE

To complete mechanical installation and setup, you must:

1. Review the details of your application’s requirements

2. Erect mounting structure or other supporting structures

3. Determine and mark the Mounting Bracket locations

4. Mount the AV500 brackets to the mounting structure

5. Mount the AV500 to the bracket

6. Mount the brackets for the deflection mirror, if required

7. Mount the deflection mirror to its brackets

8. Mount the sensor(s) (Light Curtain, DM3610 Dimensioner, or S85)

9. Mount the photoelectric sensor to the mounting structure (optional)

10. Mount the tachometer to the mounting structure

11. Mount the CBX connection box to the mounting structure

12. Complete electrical installation

(

See “Electrical Installation” on page 41

)

13. Align the AV500 for proper operation

14. Align the height sensor for proper operation

15. Configure the AV500

(

See “Accessing e-Genius via AV500” on page 57

)

16. Calibrate the AV500

(See “AV500 Calibration” on page 244

)

17. Check AV500 operations

MOUNTING

Dimensions and Clearances

Everything should be MECHANICALLY INSTALLED before performing any ELECTRICAL
INSTALLATION.

See the Chapter on

Electrical Installation for electrical installation details.

The AV500 is a sealed, ventilated unit. Mounting the unit with 300 mm [12 in] of clearance
(front, top, and sides) is recommended for cooling and ease of maintenance.

Содержание AV500

Страница 1: ...AV500 PRODUCT REFERENCE GUIDE 2D CAMERA...

Страница 2: ...ge Disclaimer Datalogic has taken reasonable measures to provide information in this manual that is complete and accu rate however Datalogic shall not be liable for technical or editorial errors or om...

Страница 3: ...ards BIS xvii Laser Safety and Serial Labels xviii Handling xviii INTRODUCTION 1 about the camera 1 General View 3 LED Indicators 4 AV500 Dimensions 5 Applications Overview 5 Applications 6 Stand Alon...

Страница 4: ...N 44 Preparing for Electrical Installation 44 Connecting an AV500 Camera 45 Typical Connection Block Diagrams 46 Single Head Stand Alone AV500 46 Single Head AV500 with Tachometer and Photoeye 46 Mult...

Страница 5: ...s 84 e Genius Menu Tree 84 The Text Entry Tool 84 Getting Help 84 Modify Settings 86 Operating Mode 87 AV500 System Elements Positioning 102 Object Detection 106 Barcode Settings 107 Barcode Settings...

Страница 6: ...45 Utilities Backup Restore Parameters 247 Utilities Software Upgrade 249 Utilities Download Logs 251 Utilities Download Tools 252 Utilities Camera Reboot 254 Utilities Help and Logout 255 Utilities H...

Страница 7: ...unting Hardware 285 Checking Camera System Connections 285 Verify Camera Operation 285 Verify Photoelectric Sensor Operation 285 Verify Tachometer Operation 286 Replacing the Fan 286 Replacing the SD...

Страница 8: ...t may be useful in improving maintaining or enhancing the performance of the hardware or soft ware being discussed This symbol identifies a hazard or procedure that if incorrectly performed could caus...

Страница 9: ...ts Manuals Software Utilities and Drawings Hover over the Support Service menu for access to Services and Technical Support Reference Documentation The documentation related to the AV500 camera system...

Страница 10: ...hall not and shall not permit others to i modify translate decompile reverse engineer disassemble or extract the inner workings of the Software ii copy the functionality of the Datalogic Products iii...

Страница 11: ...lusive remedy for any breach of the foregoing limited warranty will be at Datalogic s option the provision of a downloadable patch or replacement software Datalogic does not warrant i that Software wi...

Страница 12: ...services or to any national of any such country wher ever located who intends to transmit or transport the Software back to such country ii to any person or entity who you know or have reason to know...

Страница 13: ...n the coun tries specified below the following terms applies For Americas This Agreement is governed by the laws of the State of Oregon This Agreement and the rights of the parties hereunder shall be...

Страница 14: ...ct as chairman of the proceedings Vacancies in the post of chair man will be filled by the president of the SIAC Other vacancies will be filled by the respective nominating party Proceedings will cont...

Страница 15: ...2009 A1 2010 A12 2011 A2 2013 at the date of manufacture CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visib...

Страница 16: ...ogic products are mainly designed for integration purposes into more complex systems For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the f...

Страница 17: ...ions Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense UL Listing Bur...

Страница 18: ...The AV500 is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed However it is also a precision product and must be handled correct...

Страница 19: ...RODUCT REFERENCE GUIDE xix NO Do not fine tune positioning of the reader by striking it or its mounting bracket NO Do not weld the reader into position which can cause electrostatic heat or reading wi...

Страница 20: ...COMPLIANCE xx AV500 2D CAMERA NO Do not spray paint near the reader which can cause damage to the lens and illumination window NO...

Страница 21: ...s The Sync NET reader clustering permits extending the reading area for single side and multi side applications Captured images are stored on board and optionally transferred to external supports thro...

Страница 22: ...ding Frame Rate up to 32 frames sec Image Cropping for higher frame rate Up to 100 readable codes in a single frame Ease of Setup e Genius is a web browser based software to configure the reader param...

Страница 23: ...e basic concepts necessary for camera installation and setup GENERAL VIEW 2 1 4 3 5 6 7 8 9 10 11 1 Serial and Warning Labels 2 Bracket Mounting Holes 3 Lens 4 Illumination 5 HMI X Press Interface 6 P...

Страница 24: ...amber If connected to 100Mbit network the LED will only blink Red with activity 6 SYNC IN Red SyncNet Data activity NOTE With a 100Mbit link Green will always be on and Red will blink looking like it...

Страница 25: ...TIONS OVERVIEW An AV500 reading system consists of a reader camera for acquiring images and reading the codes on a target Because of the reading area of the AV500 it is good choice for sta tionary pre...

Страница 26: ...tionary overhead reader continuously scans the working area the operator can easily and quickly handle objects of various dimensions and weights Since no point and shot is required for scanning no ext...

Страница 27: ...camera to the other system components Airport Baggage Handling Baggage handling system airport arrays use multiple scanners and controllers as neces sary to properly cover conveyors carrying passenge...

Страница 28: ...S2 Light Array LCC 75xx Light Curtain Kit or S85 Trigger Source In multiple camera systems each package has to be uniquely iden tified by all the cameras For this reason all of the cameras in a readin...

Страница 29: ...nal Mirrors To cover the requested reading field the cameras must be posi tioned at a given distance from their targets In order to create reading stations as small as possible a deflection mirror is...

Страница 30: ...m F 7 White 938000015 Dynamic Focus 25 mm F 7 Red 938000006 Dynamic Focus 25 mm F 8 White 938000016 Dynamic Focus 25 mm F 8 Red 938000001 Dynamic Focus 35 mm F 7 White 930000011 Dynamic Focus 35 mm F...

Страница 31: ...e the camera is waiting for the con troller to start it s DHCP server 5 COM will turn off GOOD and TRIGGER will turn ON after the COMe boots 6 STATUS LED will turn ON if the camera is the active contr...

Страница 32: ...ion Learn to self detect and auto configure for reading unknown codes 1 Press the button the Status LED will give a visual feedback 2 Hold the button until the specific function LED is on Test Focus S...

Страница 33: ...if the camera starts read ing codes the Bar Graph shows the Good Read Rate The Bar Graph has the following meaning 95 75 60 40 In case of a NO READ only the Status LED is on and it is blinking To exit...

Страница 34: ...Setup Mode will timeout after about 5 minutes AutoLearn Once entered the reader starts a procedure to automatically detect and recognize bar code types The LEARN LED blinks to indicate the Learn mode...

Страница 35: ...3 more times to confirm parameter defaulting will take place 7 Normal LED boot sequence will take place 8 All 5 LEDs will start blinking after the boot sequence finishes Blinking will con tinue until...

Страница 36: ...n request for the AV500 Camera Imaging Sys tem Reflecting Mirror P N 93ACC0086 380mm or 93ACC0116 600mm Ethernet Connection Cable M12 IP67 to RJ45 P N 93A050034 1m P N 93A050035 3m P N 93A050036 5m P...

Страница 37: ...NCE GUIDE 17 Sync net Connection Cable M12 male to M12 female P N 93A050133 75m P N 93A050079 3m P N 93A050080 5m P N 93A050081 10m I O Cable M12 IP67 to CBX P N 93A050059 3m P N 93A050060 5m Power Su...

Страница 38: ...N 93A200032 COMMUNICATION PORTS Host Network Image Network Sync Net Discrete I O The AV500 offers one Digital I O which stands for Digital Input and Output This is avail able for connection to a CBX w...

Страница 39: ...ngulated conveyor systems where the packages are separated by an open space between the trailing edge of one package and the leading edge of the next In irregular package applications the photoelectri...

Страница 40: ...ocusing data to the top mounted AV500 The AREAscan family of the DS2 series covers controlled heights ranging from 150 to 2500mm with 5m operating dis tances for high resolution versions or 10m for lo...

Страница 41: ...a It includes an S85 Class 2 visible red LASER sen sor to measure direct proximity from 4 m to 7 m and from 20m to 100m retro reflective models It includes PNP or NPN 4 20 mA analog output and RS 485...

Страница 42: ...on or volume measurements for the packages that pass below it For complete information about the features and capabilities of the DM3610 Dimen sioner see the dimensioner page on the Datalogic website...

Страница 43: ...m which provides feedback on conveyor speed and transmit point and can be used to help track the pack age position along the length of the conveyor Encoder Tachometer OEK 2 OPTICAL ENCODER CAB 10m SPR...

Страница 44: ...ct the barcode readers to an encoder tachometer photoelectric sensor serial devices relays or other peripherals CBX Connection Box CBX100 CONNECTION BOX COMPACT 93A301067 CBX510 CONNECTION BOX MODULAR...

Страница 45: ...e reading station information thanks to built in Ethernet all models and fieldbus Profibus or Profinet models connectivity Single and Redundant System configurations Integration with Dimensioners and...

Страница 46: ...l structure makes the SC5000 Controller the ideal solu tion for industrial environments The SC5000 Controller is fully compatible with DS8110 and DX8210 scanners The SC5000 Controller allows connectio...

Страница 47: ...Mounting Guidelines As you plan and install your AV500 camera imaging system keep the following guide lines in mind Follow application drawings for structural details and barcode reader placement Det...

Страница 48: ...bracket provided with your unit to help maintain proper clearance and air flow The fan of the AV500 is a field replaceable part Request spare part number 8900006713 Instructions are included UNPACKIN...

Страница 49: ...service or repairs 1 Open the AV500 packaging 3 Carefully remove the AV500 and its mounting bracket UNPACKING INSTRUCTIONS PRODUCT REFERENCE GUIDE 29 The AV500 Camera and accessory packaging is design...

Страница 50: ...ucture optional 10 Mount the tachometer to the mounting structure 11 Mount the CBX connection box to the mounting structure 12 Complete electrical installation See Electrical Installation on page 41 1...

Страница 51: ...ails on the weight of the cameras see Technical Features on page 276 Multi ple head systems may include further details on the physical support requirements with any application specific documentation...

Страница 52: ...installation onto standard Bosch and 80 20 frame profiles extruded alumi num and accessories 60x60 mm profile is recommended for Bosch although 45x45 mm profiles will work and standard 1 5 x 3 for 80...

Страница 53: ...MOUNTING PRODUCT REFERENCE GUIDE 33...

Страница 54: ...your AV500 Bracket Bracket 4 M5x12 Button Head Cap Screws 2 In your mounting kit are the required number of T bolts and nuts used to attached the mounting bracket to the station frame 3 Determine wher...

Страница 55: ...sure the bolts holding bracket parts together are loose enough to allow you to rotate the bracket Once the brackets are in the correction position 15 30 45 or 90 degrees tighten the bolts 6 Once atta...

Страница 56: ...prac tical to mount the reader in a position to achieve the full DOF In these cases a more compact reading station can be constructed using the mirror to fold the camera s view and is particularly use...

Страница 57: ...e locking position between the Main Bracket blue and the Rising Bracket red The angles specified are reflective angles not the physical angle of the bracket or mirror For all of the following mounting...

Страница 58: ...ion rotate the mirror 22 5 degrees as shown Supporting bracket Rising bracket Do not mount the reader so far from the mirror that the reading area extends outside of the mirror surface It is critical...

Страница 59: ...g bracket Rising bracket Aligning the AV500 with Deflection Mirrors When using deflection mirrors with the AV500 reader which is typical the mirrors must be mounted parallel to the reader and at the c...

Страница 60: ...center of the mirror mirror MECHANICAL INSTALLATION 40 AV500 2D CAMERA EMK 380 Mounting The EMK mirror mounting bracket has two parts and comes assembled It is packaged with your EMK mirror Whether mo...

Страница 61: ...mirror assembly to the correct distance from the reader according to your application 3 Once your bracket is in position tighten nuts on T bolts 4 Mount the mirror rising bracket to the supporting br...

Страница 62: ...d attach two additional bolts and nuts in place and tighten as shown in previous diagrams 7 Now mount the mirror to the bracket To prevent mirror bowing or flexing leave enough play with the rising br...

Страница 63: ...for optimal focusing Proper mounting of these devices is critical to accurately determining the parcel positions The Datalogic focusing devices may be one of the following AS1AreaScan DK502 S 85 Posi...

Страница 64: ...revent personal injury or damage to the unit please follow the safety precautions and warnings found in the References section at the beginning of this manual Failure to fol low these precautions may...

Страница 65: ...BX connection box see Encoder Tachometer Wir ing to CBX510 on page 55 7 Connect the M12 end of the Ethernet cable to the camera s HOST NET port 8 Connect to Ethernet device 9 Connect the AV500 to its...

Страница 66: ...ELECTRICAL INSTALLATION 46 AV500 2D CAMERA TYPICAL CONNECTION BLOCK DIAGRAMS Single Head Stand Alone AV500 Single Head AV500 with Tachometer and Photoeye...

Страница 67: ...install your barcode reader s be sure to keep the following guidelines in mind Determine the camera is in the proper location as outlined in Chapter 2 Leave adequate clearances approximately 300mm 12...

Страница 68: ...Connection Box 5 SYNC OUT AV500 internal data device network 6 SYNC IN AV500 internal data device network When planning your installation wiring remember all power connections must be quick dis conne...

Страница 69: ...BX CONNECTION BOX FOR YOUR APPLICATION As shown in section Typical Connection Block Diagrams typical applications require a single CBX connection box to connect the trigger and encoder inputs to the m...

Страница 70: ...ble below indi cates the available options for each recommended CBX Connection Box OPTIONS DEVICE Tach Input Trigger Input General Purpose Input General Purpose Output 1 General Purpose Output 2 Works...

Страница 71: ...an Ethernet cable from the HOST NET or IMAGE NET port of the AV500 to the Ethernet port of your PC For information on connecting to e Genius see Chapter 4 If you are terminating more than one wire in...

Страница 72: ...uses a trigger other than the one specified by Datalogic follow the appropriate wiring diagram to assure proper wiring The following diagrams illustrate standard recommended wiring of the Photoelectri...

Страница 73: ...CBX510 CONNECTION BOX PRODUCT REFERENCE GUIDE 53 Photoelectric Sensor to CBX510 NPN...

Страница 74: ...ELECTRICAL INSTALLATION 54 AV500 2D CAMERA Photoelectric Sensor to CBX510 PNP...

Страница 75: ...CBX510 CONNECTION BOX PRODUCT REFERENCE GUIDE 55 Encoder Tachometer Wiring to CBX510 Encoder Tachometer Wiring for NPN Output to CBX510...

Страница 76: ...STALLATION 56 AV500 2D CAMERA Encoder Tachometer Wiring for PNP Output to CBX510 Digital Output Configuration from CBX510 The CBX510 includes an OUTPUTS block for wiring relays as needed for external...

Страница 77: ...CBX510 CONNECTION BOX PRODUCT REFERENCE GUIDE 57 Schematics for Isolated and Non Isolated digital outputs are provided below Unpowered Outputs Powered Outputs...

Страница 78: ...ation is used by the camera to determine the correct position for optimal focusing The Datalogic focusing devices may be one of the following AS1 DK502 S 85 Position Sensor Kit LCC 75XX Light Curtain...

Страница 79: ...K503 S 85 Position Sensor and LCC 75XX Light Curtain When using the S 85 or Datalogic Light Curtain for focusing they must be wired to the CBX510 connected to the AV500 using a flying lead to M12 cabl...

Страница 80: ...LECTRICAL INSTALLATION 60 AV500 2D CAMERA Wiring from DM3610 CBX100 CBX800 to AV500 When using a DM3610 dimensioner for focusing the DM3610 s CBX box must be wired to the CBX box connected to the AV50...

Страница 81: ...Set Shield jumper to FILTERED Earth 6 Set DEVICE CHASSIS GROUNDING to Earth 7 Set POWER Switch to ON In order for a standalone or Master AV500 to initialize properly it must be connected to a CBX100...

Страница 82: ...et HOST RS485HD TERM switch to OFF 2 Set Power Source Selector jumper to FROM SOURCE 3 Set Shield jumper to FILTERED Earth 4 Insert jumper wire in pin block from REF to ID one jumper in either block i...

Страница 83: ...appropriate wiring diagram to assure proper wiring The following diagrams illustrate standard recommended wiring of the Photoelectric Sensor to the CBX510 terminal block You must use shielded interfac...

Страница 84: ...ELECTRICAL INSTALLATION 64 AV500 2D CAMERA Photoelectric Sensor to CBX100 and CBX800 NPN...

Страница 85: ...PRODUCT REFERENCE GUIDE 65 Photoelectric Sensor to CBX100 CBX800 PNP AS1 Area Sensor to CBX100 CBX800 Connections The AS1 area sensors can detect and provide trigger for very small or irregularly sha...

Страница 86: ...ELECTRICAL INSTALLATION 66 AV500 2D CAMERA...

Страница 87: ...g to CBX100 CBX800 Encoder Tachometer Wiring for NPN Output to CBX100 CBX800 Encoder Tachometer Wiring for PNP Output to CBX100 CBX800 Some Photocraft tachometers may have a different color coding V R...

Страница 88: ...ELECTRICAL INSTALLATION 68 AV500 2D CAMERA Some Photocraft tachometers may have a different color coding V Red or White Orange Signal White or White Blue Ground Black or Orange White...

Страница 89: ...the CBX100 pin block It is very important that you make the proper pin connections RS232 with No Handshaking Use RS232 for a direct connection to a controller personal computer or other device RS232...

Страница 90: ...as needed for external accessories e Genius Modify Relays window includes options for outputs 1 and 2 including Life Light Trigger Output Error Light Ready Light Good Dim and No Dim Schematics for Iso...

Страница 91: ...FOCUSING DEVICE WIRING PRODUCT REFERENCE GUIDE 71 Unpowered Outputs...

Страница 92: ...encoders tachometers and photo electric sensors are mounted is grounded to the conveyor or to the PE terminal inside the PWR 3 The Shield wires from the Encoder Tachometer and photoelectric sensor ca...

Страница 93: ...After completing the installation confirm that the AV500 reader s and CBX connection box have been properly installed mechanically and electrically Use the Installation Sequence at the beginning of t...

Страница 94: ...ess utilities for the system e Genius enables you to configure fine tune and monitor your scanning system opera tions Prerequisites Before setting up your camera s you will need the following Computer...

Страница 95: ...METRIC or IMPERIAL from the Units drop down list All parameters which require units of measure will be in the option you select unless otherwise speci fied 8 Click Log On If the user name and passwor...

Страница 96: ...4 TCP IPv4 and then click Properties 5 Select Use the following IP address In the IP address field type the first 3 octets of the IP address of the unit 6 For the last octet type a number that differ...

Страница 97: ...Info Tunnel Information Number of Cameras Detected Displays the number of cameras found in the system Position Sensor Displays the type of Position sensor and indicates whether it is a Dimensioner Li...

Страница 98: ...for around 10 seconds Cameras not in this Cluster Displays a list of discovered cameras not currently included in the cluster This includes the same information listed above for each camera See secti...

Страница 99: ...iguration of the system for which the unit has been collecting statistics This is reset at startup and when the Reset Counts button is clicked Total Packages The total number of packages detected by t...

Страница 100: ...tal number of barcodes found that intersect more than one pack and are therefore ambiguous detected by the single scanner This is visible only when Operating Mode is PackTrack Solo Group Read The tota...

Страница 101: ...s at the data link layer of a network segment Software Type Describes the type of software on the device Typically this will indicate STANDARD or a customer name if your software is custom Software Ve...

Страница 102: ...rface controller NIC for communications at the data link layer of a network segment Software Type Describes the type of software on the device Typically this will indicate STANDARD or a customer name...

Страница 103: ...any camera and then distributed to the other cameras in the cluster You can later make modifications to the global system settings using these same menu selections Operating Mode on page 87 Object Det...

Страница 104: ...other reasons the Text Entry Tool pencil icon will be displayed 1 Click to open the Text Entry Tool You can enter text in the text field by typing or click on the character buttons to create your mess...

Страница 105: ...xtual help for a current window 1 Click the Help icon displayed at the top right of the screen A help window appears providing you with information for that specific page 2 Click the link in the upper...

Страница 106: ...ke modifications to the configuration using the same menu selections including System Info on page 77 Global Settings on page 83 Operating Mode on page 87 Object Detection on page 106 Barcode Settings...

Страница 107: ...ncluding encoder trigger conveyor and position sensor attributes There are three major Oper ating Modes options that are selectable in the AV500 PackTrack Online and Continu ous To edit the system Ope...

Страница 108: ...ected to the scanner inputs or serial start stop strings sent from the host over the serial interface or Ethernet input Continuous Mode on page 99 is continuous image frame acquisition mode with immed...

Страница 109: ...ATING MODE PRODUCT REFERENCE GUIDE 89 PACKTRACK MODE Encoder Settings Physical Encoder Select Disable or Enable from the drop down list Disable External encoder is disabled and internal encoder is act...

Страница 110: ...ical tach connected to the camera The Max Conveyor Speed option uses an internal clock that sets the tach to match the conveyor speed Formula Max conveyor speed x 1 05 See AV500 System Elements Positi...

Страница 111: ...n Sensor Type Select No Position Sensor Light Curtain Dimensioner S85 or S85 with DL Light Curtain from the drop down list depending on the specific position sensor used by the system Position Sensor...

Страница 112: ...edge of the package edge of the DM3610 message Connected to Will default to Active Controller Active Controller indicates the Dimensioner must be connected to the Active Controller in the cluster Clic...

Страница 113: ...OPERATING MODE PRODUCT REFERENCE GUIDE 93...

Страница 114: ...cted to Select Not Assigned or a camera in the system to which the S85 is connected S85 Mounting Position Select Top Left or Right to specify the S85 position This is in reference to the flow of produ...

Страница 115: ...ay only the AV500 that read the bar code will light Good Read Host Transmission this option will light the green LED when the package reaches the transmit point In the on line mode it will light when...

Страница 116: ...0 2D CAMERA ONLINE MODE Frame Rate Frame Rate Select an appropriate Frame Rate from the drop down list 8 frames per second 16 frames per second 24 frames per second 32 frames per second Conveyor Width...

Страница 117: ...nected to Select a camera in the system to which the light curtain is connected Multicast LC Focus Data Select Disable or Enable from drop down Enable if you have a Light Curtain and there are multipl...

Страница 118: ...leted Transmit Early if New Trigger Click the check box to transmit when new trigger is received Green Spot Settings Green Spot Mode Select one of the following from the drop down list Disabled Good R...

Страница 119: ...will not transmit it a second time to the host If the bar code data is different the AV500 will replace the memory location with the new bar code data and transmit the new data to the host Time First...

Страница 120: ...r Select Disable or Enable from the drop down list Disable External encoder is disabled and internal encoder is active Enable A physical encoder is connected to the Encoder input and is enabled Encode...

Страница 121: ...unt of time is milliseconds that the Green Spot should remain on Illumination Off While Green Spot On Click the check box to turn of Illumination while Green Spot is on This may help you use Green Spo...

Страница 122: ...ode on the parcel For the purpose of proper focusing of the device In this section we will explain where these devices and their signals must be posi tioned in relation to the AV500 s What is the dist...

Страница 123: ...M ELEMENTS POSITIONING PRODUCT REFERENCE GUIDE 103 Light Curtain and Photoeye Standard in Metric M s F M D Trigger Source Light Curtain 5 127 E Light Curtain AV500 12 305 Identifier Item 1 Item 2 Dist...

Страница 124: ...ain and S85 s Identifier Item 1 Item 2 Distance Timing Standard in Metric M s F M D Trigger Source Light Curtain 5 127 E S85 1 S85 2 5 127 F S85 2 Light Curtain No distance required G Light Curtain AV...

Страница 125: ...TEM ELEMENTS POSITIONING PRODUCT REFERENCE GUIDE 105 PE and Two S85 s Standard in Metric M s F M D Trigger Source S85 1 5 127 E S85 1 S85 2 1 25 4 F S85 2 AV500 12 305 Identifier Item 1 Item 2 Distanc...

Страница 126: ...ettings navigate to Global Settings Object Detection The Object Detection window opens 2 For PackTrack Mode Enter the minimum and maximum detection size settings for object length width and height in...

Страница 127: ...options to define the barcodes to be read as well as no read mul tiple read and other message characteristics Make modifications to the system barcode settings using the menu selections Barcode Settin...

Страница 128: ...as described below Top Panel Displays a list of barcodes that have been added to the system with the following columns Idx Index Select an option button for the row barcode you wish to edit If a barco...

Страница 129: ...to the barcode Minimum Length Not shown on EAN and UPC Enter the minimum character length for the selected barcode Maximum Length Not shown on EAN and UPC Enter the maximum character length for the s...

Страница 130: ...cter class XYZ Matches one or more of any of the characters in the set Matches the end of the string a z When inside of a character class the means NOT in this case match anything that is NOT a lowerc...

Страница 131: ...nable 7DR Check Digit Select the check box to enable 7DR Check Digit Short Margin Select the check box to enable Available for Code 128 Code GS1 128 Interleaved 2 of 5 Code 39 Code GS1 128 EAN UPC COD...

Страница 132: ...ed in lower case Upper Case The character is transmitted in upper case Transmit Function Char s Select the check box to enable transmission of functional characters Short Margin Select the check box t...

Страница 133: ...able Available for Code 128 Code GS1 128 Interleaved 2 of 5 Code 39 Code GS1 128 EAN UPC CODABAR and Code 39 This option deals with an illegal quiet zone Code 93 Enable 7DR Check Digit Select the chec...

Страница 134: ...izontal Vertical or Horizontal Vertical from the drop down list Postal Bar Distance Enter the bar distance in the field provided Postal Min Bar Count Enter the minimum number of bars in the field prov...

Страница 135: ...codes or on slow moving conveyors Maxicode Maxicode Enable n Select the check box corresponding to the Maxicode s to enable 3 When you have finished making changes click Update to save or click Reset...

Страница 136: ...tion or Code Collection from the drop down list The Code Combination parameter selects the decoding mode for the barcode reader Follow these links for each type of Code Combination to view its specifi...

Страница 137: ...none of the codes are read Up to 50 codes can be collected Based on your code combination selection different fields will become available See the following sections for the details of your code combi...

Страница 138: ...the Barcode Settings Table you set up what types of bar codes will be decoded You can set up to 50 bar codes Be aware No Read messages are handled differently based on the Barcode Configuration you c...

Страница 139: ...ng phase however it is determined automatically from up to 10 enabled codes The barcode reader stops decoding as soon as a code is read If a code is not read during the reading phase the No Read messa...

Страница 140: ...the codes are read there are three options with a no read Disable No Read Message Global No Read Message Local No Read Message only when the Local No Read is selected will be a no read be sent for eac...

Страница 141: ...as STX 1234567890123 675898767566 CR LF This indicates that the first and third codes enabled did not read while the second and fourth did and were transmitted Standard MultiLabel Global No Read Messa...

Страница 142: ...123 0467 675898767566 CR LF If all four codes are not read during the reading phase a single No Read message is transmitted STX CR LF Standard Multi Label Local No read In this condition if a bar code...

Страница 143: ...four code groups have been defined and a logical combination rule states that code groups 1 and 2 and 3 and 4 must be read during the reading phase Local No Read Message is selected and a no read stri...

Страница 144: ...hown below The Logical Combination Rule is defined as Code 1 or Code 2 or Code 3 or Code 4 Partial Read Is Treated As is again defined as No Read The transmitted message might be STX675898767566 CR LF...

Страница 145: ...hase in the order in which they are read The No Read message is produced only if none of the codes are read Up to 50 codes can be collected Three of the four enabled codes are read therefore those tha...

Страница 146: ...ted to the host Local No Read s Message This option is used when Standard Multi Label or Code Collection is selected A Local No Read message is a configurable No Read message associated with each indi...

Страница 147: ...tution character to replace all the stripped ones Click Submit to save your text to the origin window text field or click Cancel to return to origin window without transferring text It can even be nul...

Страница 148: ...f working in Standard Multi Label mode this option activates the Code Label Local No Read String and the Code Label Local Multiple Read String parameters which allow setting a Local No Read String and...

Страница 149: ...only the single bar code that was read to the host Only send bar code data if both bar codes are read This defines a Partial read condition If only one of the two bar codes are read the following opti...

Страница 150: ...gin window without transferring text Strip Filter Collapse Select the check box to remove the stripped characters from the code and therefore reduce the code length collapsed It can even be null Repla...

Страница 151: ...Setting Table which can be read within a trigger cycle You can define up to 50 groups 1 Enter the appropriate information in the form as described below Minimum 1D Code Height Enter the minimum code h...

Страница 152: ...age is selected from the No Read Message drop down list the Group No Read Messages parameter group is displayed requiring the definition of a Local No Read String for each group Example If three barco...

Страница 153: ...characters from the code 000 020 and 127 Char s to be Stripped Click to activate the The Text Entry Tool on page 59 and enter specific characters to be stripped from the code Click Submit to save you...

Страница 154: ...D When the Priority Filter Type is set to Advanced the Priority Filter Advanced String applies to the Logical Combination Groups This string must correspond to the order of the groups defined in the L...

Страница 155: ...Header Global No Read Message Terminator X Header Global No Read Message Terminator X Header Global No Read Message Terminator X X Header Code 128 data Data Packet Separator Code 128 data Terminator...

Страница 156: ...ion Rule 1 2 Defines a single group expecting a Code 39 label OR a Code 128 label Decoded Code Symbology Output Message Label 1 Label 2 Header Global No Read Message Terminator X Header Code 39 data T...

Страница 157: ...irst Label 1 Second Label 1 Third Label 1 Label 2 Header Global No Read Message Terminator X Header Global No Read Message Terminator X Header Global No Read Message Terminator X Header Global No Read...

Страница 158: ...No Read Message Terminator X Header Global No Read Message Terminator X Header Global No Read Message Terminator X X Header Global No Read Message Terminator X X X Header Code93 DPS First decoded cod...

Страница 159: ...e that reads them No Read String max 128 chars Click to activate the The Text Entry Tool on page 59 and create a string to be displayed when Global No Read Message is selected from the No Read Message...

Страница 160: ...E GENIUS 140 AV500 2D CAMERA 3 When you have finished making changes click Update to save or click Reset to revert to the previously saved values...

Страница 161: ...ter the minimum distance between frames required per trigger cycle Max frames per trigger 0 unlimited For Online only Enter the maximum number of frames the AV500 can process per trigger a value of 0...

Страница 162: ...nced Localizer Settings Enable Advanced Localizer Select the check box to enable the advanced localizer options Advanced Localizer Usage The AV500 employs hardware acceleration to locate possible bar...

Страница 163: ...Ethernet configuration to match the transmit receive parameters of an external interface To edit the Transports settings 1 In the menu tree under Modify Settings navigate to Global Settings Communi ca...

Страница 164: ...cted to transmit the data Serial Settings Protocol Select one of the following from the drop down Disable Standard Advanced Crisplant Beumer Custom 1 5 Not Available Heartbeat Settings Hearbeat Enable...

Страница 165: ...0 Counts cyclically from 0 to 999 10000 Counts cyclically from 0 to 9999 Custom Allows defining a custom counter start stop range from 0 to 10000 Counter Starting Value Enter a counter start value in...

Страница 166: ...Protocol Type Select one of the three Crisplant protocols P10 CSC or CMC from the drop down list SORTERCMC P10 The Protocol Index message syntax is fixed according to the Crisplant P10 message specif...

Страница 167: ...TTINGS Heartbeat Timeout Enter a time value in seconds to define the amount of time between two message transmissions If the input timeout expires and no transmission has occurred the Heartbeat messag...

Страница 168: ...tocol Index string sent by the Host Use characters from NUL 00H to 7EH Click Submit to save your changes or click Cancel to return to the previous window Terminator Click to activate the The Text Entr...

Страница 169: ...sed together with the Minimum Distance Between Two Consecutive Objects below parameter to assign the Protocol Index information to the correct package Distance to Trigger Line State Select Upstream or...

Страница 170: ...sage from the scale In this example transport number 2 is selected 3 Click the Enable checkbox Socket settings parameters appear 4 Make sure TCP Server or Client is selected from the Socket Type drop...

Страница 171: ...to the expected receiving point of the Protocol Index It is used together with the Minimum Distance between Two Consecutive Parcels parameter to assign the Protocol Index information to the correct p...

Страница 172: ...to Code drop down 8 Use the The Text Entry Tool on page 59 to create the string 9 Click Add to add in the scale message Protocol Index 10 Select Global from the Item Type drop down list 11 Select Prot...

Страница 173: ...ckage If it doesn t adjust the Distance to Trigger Line value in the Transports window for transport 7 4 In e Genius navigate to Diagnostics Device Tracking The Device Tracking win dow opens 5 Again r...

Страница 174: ...RA OUTPUT FORMAT Use Output Format to format messages The following options are available Output Format Standard Formatter on page 155 Output Format Advanced Formatter on page 158 Advanced Formatter M...

Страница 175: ...eparate barcodes in the reading phase For this reason it is very useful when the Multi Label parameter has been enabled If selected they occur within the Code Field and are transmitted after each deco...

Страница 176: ...sage Custom This selection activates a list of Custom Code ID strings allowing the user to define an identifier string for each code symbology The string will be included in the output message In each...

Страница 177: ...PRODUCT REFERENCE GUIDE 157 Custom Code Identifiers 3 When you have finished making changes click Update to save or click Reset to revert to the previously saved values...

Страница 178: ...are five host messages that can be constructed Message Builder Click on this link to open the Message Builder Advanced Formatter Message Builder on page 146 window Global Alignment Select None Left or...

Страница 179: ...tric Metric length units are used Imperial Imperial length units are used Code Identifier Select Disabled AIM or Custom from the drop down list This parameter allows enabling disabling the transmissio...

Страница 180: ...indow The Items in this list are the fields in the message being transmitted Idx Displays the index number of the messages The idx field identifies the order that the information will be sent to the h...

Страница 181: ...Read Count Indicates how many times the code has been read by all barcode readers present in the network during the same reading phase X Position X coordinate for the code that was read Y Position Y c...

Страница 182: ...he package Parcel Isolated indicates it is not a side by side condition as detected by the Dimensioning system Image Filename Includes the filename of the image STRING ITEMS Link to Code Select Disabl...

Страница 183: ...ation Settings Use Destination Settings to configure how and where system images are saved There are twelve configurable image destinations available To edit the Destination Settings 1 In the menu tre...

Страница 184: ...partment will also provide the Destination Directory on their server where the images will be saved The Directory Splitting options Use the explanation below FTP Server Reveals options for save to an...

Страница 185: ...ination Max File Number see below The subdirectories of the Saving Path are numbered consecutively 1 2 3 etc Max Number of Files per Directory Enter the number of files allowed in each subdirectory Se...

Страница 186: ...ctories of the Saving Path are numbered consecutively 1 2 3 etc Max Number of Files per Directory Enter the number of files allowed in each subdirectory Destination Directory Maintenance Click the che...

Страница 187: ...ge Settings 1 In the menu tree under Modify Settings navigate to Global Settings Image Sav ing Image Settings The Image Settings window opens Image Settings List Select the option button adjacent to t...

Страница 188: ...y which the image should be cropped Camera_1 s Top Enter the numbers of pixel by which the image should be cropped Camera_1 s Bottom Enter the numbers of pixel by which the image should be cropped Ima...

Страница 189: ...ry Nth Frame Specify which frame of the 32 frames per second to save Image Name These options relate to the image file naming conventions Image Specific String Enter a string to be assigned to all cam...

Страница 190: ...file name Code Code Group Index Logical combination group number as specified in Barcode Settings Barcode configuration Cutting Mode Select Disabled or Simple from the drop down list When Simple is se...

Страница 191: ...hown in Image Name XX500 Left Alignment or 500XX Right Alignment Align Filler Char Enter a filler character to use with Align Length 2 When you have finished making changes click Update to save or cli...

Страница 192: ...In the menu tree under Modify Settings navigate to Global Settings Time Syn chronization The Time Synchronization window opens 2 Enter the appropriate information in the form as described below Time S...

Страница 193: ...ctions including Device Information Camera n on page 174 Device Settings Camera n Mounting on page 177 Understanding PackTrack on page 176 PackTrack Calibration Wizard on page 180 Device Settings Came...

Страница 194: ...amera Once changed this name will appear in the System Info page and the Device Settings menu tree Serial Number Displays the serial number sent by the device Device ID Displays the device ID as progr...

Страница 195: ...et IP Address Displays the cameras SYNC IP address Image Port MAC Address Displays the MAC Address of the cameras Image Ethernet Port Host Port MAC Address Displays the MAC Address of the camera s Ima...

Страница 196: ...the Photoelectric Sensor line the B axis is oriented upwards from the conveyor see figure below and the C axis coincides with the conveyor direction The arrows point in the positive direction The coor...

Страница 197: ...ter the appropriate information in the form as described below Camera Orientation Mounting Position Select Top Left Right or Bottom from the drop down list depending on where the camera is mounted Thi...

Страница 198: ...oper orientation for OCR applications or video coding Left Right Offset Y Enter the camera offset from the Y axis across the conveyor 0 centered on Y This defines the center of the cropped image PackT...

Страница 199: ...side This field is automatically filled in during the static calibration of the unit Calibration Wizard The possible values are from 50 to 50 The default setting is 15 See Mounting and Positioning AV5...

Страница 200: ...er Modify Settings navigate to Device Settings Camera Name Mounting The Mounting window opens Click the Mounting Calibra tion Wizard button 2 Place a Calibration Target at the maximum distance from th...

Страница 201: ...arget 4 At the Far Distance measure across the conveyor the distance from the target to the edge of the scanning area or the side of the conveyor belt 5 At the Far Distance measure up from the conveyo...

Страница 202: ...get under the camera and press Next Step 8 At the Near Distance measure along conveyor travel the distance from the trigger source to the target 9 At the Near Distance measure across the conveyor the...

Страница 203: ...PRODUCT REFERENCE GUIDE 183 12 Click Next Step and the following screen appears...

Страница 204: ...xit and the following message appears while the values are being saved 14 When the values have been saved e Genius will return to the Mounting screen for that camera with the information learned from...

Страница 205: ...PRODUCT REFERENCE GUIDE 185...

Страница 206: ...tings navigate to Device Settings Camera name Imaging The Imaging window opens 2 View and modify the following imaging information Imaging for Camera_1 FOCUSING Focus Mode Select Fixed Dynamic Dual Zo...

Страница 207: ...67 mm where 0 is the farthest valid station reading distance from the camera The default setting is 0 Fixed Focus Range 0 4095 This distance must be greater than the Far Working Distance set in the De...

Страница 208: ...nge Focuses the AV500 to the average of the range provided by the positioning sensor Focus to Min Range Near Focuses the AV500 to the minimum of the range provided by the positioning sensor Focus to M...

Страница 209: ...hich relay input is used to provide the change of focus zone Near Zone Focus Distance The distance from the back of the camera to the mid range of the near zone Far Zone Focus Distance The distance fr...

Страница 210: ...rom the drop down list When profile is selected the AV500 will adjust the image Sensitivity according to the identified distance from the camera The closer the package is to the AV500 the lower the se...

Страница 211: ...de is enabled enter the Binary Margin Binary Margin is used to determine whether a pixel should be a 1 or a 0 Higher margin values will result in less noise more white values but less detail Lower mar...

Страница 212: ...g The Imaging window opens Click the Imaging Calibration Wiz ard button The steps for this wizard are different based upon the focusing method you chose Fixed Focus Calibration 1 When you click the Im...

Страница 213: ...the focusing mechanism as it moves into the optimal focusing posi tion for the specific camera 4 Click Save and Exit and the Fixed Focus Range and Sensitivity values are entered into the Imaging para...

Страница 214: ...maging Calibration Wiz ard this is the first screen you will see Click Next Step 2 Place a Calibration Target or clean barcode in the center of the far working range Make sure the checker board grid o...

Страница 215: ...working range Make sure the checker board grid or a clean barcode is centered in the green alignment area Leave the target under the camera and press Next Step 4 Click Save and Exit and the Near and...

Страница 216: ...g and you click the Imaging Calibration Wizard click Next Step 2 Place a Calibration Target or clean barcode in the center of the far working range Make sure the checker board grid or a clean barcode...

Страница 217: ...sure the checker board grid or a clean barcode is centered in the green alignment area Leave the target under the camera and press Next Step 4 Click Save and Exit and the Far and Near Focus Ranges are...

Страница 218: ...E GENIUS 198 AV500 2D CAMERA...

Страница 219: ...he menu tree under Modify Settings navigate to Device Settings Camera Name Imaging The Imaging window opens Click the Subregion Wizard but ton 2 Place a Calibration Target at the maximum distance from...

Страница 220: ...tal IO window opens 2 Enter the appropriate information in the form as described below AIMING LASERS Mode Select Disabled or Enabled from the drop down When Enabled the AV500 will project two red LED...

Страница 221: ...bility to be the array controller The customer will supply an input to the controller they want to be the controller Upon a reboot of the array the unit with the Indicate Active Configuration set by t...

Страница 222: ...n Software Controlled Custom External Illumination Good Read Partial Read No Read Multiple Read Camera Error Trigger Ethernet IP Out1 Sends bit out Ethernet IP Out2 Sends bit out Active State Select o...

Страница 223: ...ustomers serial interface The AV500 can either communicate RS232 or RS422 Focus Input The Focus Input is used to communicate with the focus device Use Global Configuration Select the check box when us...

Страница 224: ...500 2D CAMERA Serial Communication Type Select RS422 Full Duplex or RS232 from the drop down list 3 When you have finished making changes click Update to save or click Reset to revert to the previousl...

Страница 225: ...not selected the static IP options are made available IP Address Enter the device Internet Protocol IP network address in the field provided Consult your network administrator to obtain a new address...

Страница 226: ...s not selected Subnet Mask Enter the device subnet mask address in the field provided Consult your network administrator to obtain a new address Available only in static IP mode when DHCP is not selec...

Страница 227: ...in static IP mode Network Mask Enter the device network mask address in the field provided Consult your network administrator to obtain a new address Available only in static IP mode when DHCP is not...

Страница 228: ...nimportant information and therefore overwrite important information Verbose Mode Enable Select the check box to verbose logging When disabled the debug log will provide data for Critical Errors Warni...

Страница 229: ...ptions have been identified to cover most logging needs however Advanced Logging can provide advanced data collection for troubleshooting purposes To view the Advanced Logging window 1 From the Loggin...

Страница 230: ...E GENIUS 210 AV500 2D CAMERA...

Страница 231: ...PRODUCT REFERENCE GUIDE 211...

Страница 232: ...o in the log text When enabled further diagnostic log data is provided in the debug log Verbose Timeout Enter the number of minutes before Verbose Mode will be automatically disabled Advanced Logging...

Страница 233: ...em Status on page 215 Diagnostics System Health on page 222 Diagnostics Input Output Status on page 226 Diagnostics Serial Comm Status on page 227 Diagnostics Device Tracking on page 228 Diagnostics I...

Страница 234: ...E GENIUS 214 AV500 2D CAMERA...

Страница 235: ...your system is running To access the System Status window 1 In the menu tree under Diagnostics click System Status The System Status window opens 2 From the System Status window the following informat...

Страница 236: ...s Number of packages read multiple times since last reset Partial Reads Number of partially read packages since last reset Read Rate Number of packages read out of total number of packages since last...

Страница 237: ...Number of packages not read on that device since last reset for the selected camera Read Rate The average number of packages successfully read on that device since last reset Sequence Number The Sequ...

Страница 238: ...sed Window in this field Protocol Index Protocol data if enabled Identifies when the Protocol Index window opens and closes and the position of the parcel in tach encoder pulses Transmit Messages The...

Страница 239: ...st reset or the last modification to the configuration of the system This is reset at startup and when Reset Counts is clicked Total Packages Package count since last reset Valid Reads Number of good...

Страница 240: ...tal number of barcodes found that intersect more than one pack and are therefore ambiguous Solo Group Read Click to reset the counts to zero Number of Group Labels read only by the single scanner Tota...

Страница 241: ...PRODUCT REFERENCE GUIDE 221 Click on Diagnostic Messages and a Diagnostic Messages window opens...

Страница 242: ...n the menu tree under Diagnostics click System Health The System Health win dow opens This information will be used by Datalogic support in order to do more in depth trouble shooting if necessary Revi...

Страница 243: ...PRODUCT REFERENCE GUIDE 223 2 Select a device from the drop down list to view its Motherboard Temperature Sensor Voltage Sensor System Configuration Focus Mechanism Sensor Board and Illumination data...

Страница 244: ...agnostics click System Status The System Status win dow opens 2 Click on a Camera N s Images and a window opens displaying a variety of image information All the frames associated with the trigger cyc...

Страница 245: ...om click and roll the wheel backward to reverse the zoom 4 Click to move backwards through the available images to move forwards through the available images or click to proceed through the images in...

Страница 246: ...tion The Logical Tachometer is an internal clock It is present whether the AV500 is set to Packtrack or Online mode To access the Input Output Status window 1 In the menu tree under Diagnostics click...

Страница 247: ...ssages received 2 Click Start and the following options display 3 Click Enable Trigger Source to Position Sensor Calculator 4 Run a single package through the camera tunnel and the calculated Trigger...

Страница 248: ...oint data transmit message sequence number and etc To access the Device Tracking window 1 In the menu tree under Diagnostics click Device Tracking The Device Tracking window opens 2 Click Start for a...

Страница 249: ...PRODUCT REFERENCE GUIDE 229...

Страница 250: ...the menu tree under Diagnostics click Image Viewer The Image Viewer win dow opens 2 Select a device named camera from the drop down list 3 Select whether to view Live Processed Verify 4 Select Live a...

Страница 251: ...oom the image to fill the view window 8 Controls Click an image multiple times to zoom in Hold SHIFT and click an image multiple times to zoom out Roll the mouse wheel to zoom in or out Click hold and...

Страница 252: ...ue and Sensitivity 12 If your image is not in focus click on the focus slider to adjust until the image appears in focus 13 When you have found the correct values click Set Fixed Focus button and or S...

Страница 253: ...PRODUCT REFERENCE GUIDE 233...

Страница 254: ...f images shown depends on the number of AV500 cameras in the tunnel array To access the Multiple Camera Viewer 1 In the menu tree under Diagnostics navigate to Multiple Camera Viewer The Multiple Came...

Страница 255: ...cs click Log Viewer Decoder The Log Viewer Decoder window opens 2 Click Connect to view logged data from the decoder the information posted on the Log Viewer window 3 Click Disconnect to pause the dat...

Страница 256: ...a Logging Enables table of processes 3 Select the check boxes related to the named processes to display Logged Informa tion pertaining to Critical Error Warning Info or Debug conditions 4 Click Conne...

Страница 257: ...r Right to Left from the Conveyor Direction drop down list to shift the orientation 4 Select the Use STD standard Analysis or Use Custom Analysis option button If the Use Custom Analysis option is sel...

Страница 258: ...E GENIUS 238 AV500 2D CAMERA 6 Click Legend to view a color key for the Conveyor View animation Click Home to return to Modify Settings System Info...

Страница 259: ...ndow 1 In the menu tree under Diagnostics click Network Diagnostics The Network Diagnostics window opens 2 Enter the IP Address of the remote device you want to communicate with and click the ping but...

Страница 260: ...E GENIUS 240 AV500 2D CAMERA...

Страница 261: ...images on a particular camera within your system To access the View OnCamera Storage window 1 In the menu tree under Diagnostics click View OnCamera Storage The View OnCamera Storage window opens 2 C...

Страница 262: ...tored images on a particular camera within your system To access the View OnCamera Storage window 1 In the menu tree under Diagnostics click X Press Buttons 2 Select Focus from the drop down and the f...

Страница 263: ...PRODUCT REFERENCE GUIDE 243 4 Select Auto Learn from the drop down and the following auto learn options appear...

Страница 264: ...oad system log information using the following selections Utilities Advanced Cluster Configuration on page 245 Utilities Backup Restore Parameters on page 247 Utilities Software Upgrade on page 249 Ut...

Страница 265: ...Cluster option allows for the repositioning of the camera To access the Advanced Cluster Configuration window 1 In the menu tree under Utilities click Advanced Cluster Configuration The Advanced Clus...

Страница 266: ...E GENIUS 246 AV500 2D CAMERA...

Страница 267: ...on of the window click Browse or Choose File in Chrome From the file window that opens navigate to and select a previously saved parameter file 4 Click Load Parameter File to upload the file to the sy...

Страница 268: ...2D CAMERA Do not use this Factory Reset option on a calibrated tunnel array This option is only used during the initial configuration or under extreme measures If it is applied the array will have to...

Страница 269: ...oftware upgrade to the device 4 Select the Skip software type compatibility check check box if you are certain the software is newer than that currently installed on the system 5 Select Force SW packa...

Страница 270: ...orical software patch information about the operating system 8 Click RTP Operating System history to view RTP Real Time Processing software revision historical information about the Real Time Processi...

Страница 271: ...ow to download system information logs to your PC To use the Download Logs function 1 In the menu tree under Utilities click Download Logs The Download Logs win dow opens 2 Click the link Click here t...

Страница 272: ...other helpful items The items available may change depending on the cam era version To view the available tool links 1 In the menu tree under Utilities click Download Tools The Download Tools win dow...

Страница 273: ...RODUCT REFERENCE GUIDE 253 PackTrack Target Letter and A4 1 Click PackTrack Target and the following target will display 2 Click the printer icon to print the target to be used for calibration purpose...

Страница 274: ...to reset a specific camera To reboot the camera 1 In the menu tree under Utilities click Camera Reboot The Camera System Options window opens 2 Click Camera Reboot and the following confirmation messa...

Страница 275: ...and Logout Utilities Help Use the Help selection to access the online help system In the menu tree under Utilities click Help The online help Welcome page opens in a new browser window Utilities Logo...

Страница 276: ...g devices installed for your system WHAT YOU WILL NEED Application Drawing for structure camera mirror sensor and focusing device positioning and Far Working Distance for focusing Application Specific...

Страница 277: ...alone or in combination with one another Below is a list of the available options and an explanation of their purpose The following sections detail how to focus each device when used in an AV500 syste...

Страница 278: ...0 1 in 5 mm 0 2 in or 13 mm 0 5 in SETTING UP THE S 60 PHOTOCELL Reference the S 60 Installation Guide included with your S 60 kit for complete infor mation on connecting and aligning the Photocell Ma...

Страница 279: ...igning the Light Curtain Make the following selections in the AV500 e Genius application Operating Mode 6 The tach controller camera with or without an S85 connected tracks the con nected S85 s and DL...

Страница 280: ...lobal Settings Operating Mode The Operating Mode window opens 2 Select the Photo Sensor as Trigger Source from the drop down 3 Select the Position Sensor Type from the drop down Select S85 or S85 with...

Страница 281: ...nected to drop down 7 If the S85 is required to share its focus information with other cameras on the same side of the conveyor select Enable from the Multicast S85 Focus Data drop down 8 Once Multica...

Страница 282: ...stance Offset B until the focus value equals the object width 18 To adjust the distance press enter each time you make an adjustment 19 Enter this displayed value in the Operating Mode Far Distance Of...

Страница 283: ...Point This is the distance the DM3610 waits until after the AV500 scan line has read to transmit the message This value correlates to a value in the AV500 settings Default is 8 inches For single Dime...

Страница 284: ...relate the DM3610 zero reference points to the far working distances of the cameras The DM3610 Left and Right Offsets will focus the DM3610 at the Far Working Distances Left and Right of the side AV50...

Страница 285: ...g distance as specified by the applica tion s installation drawing In this example we will be using a box with a 3 width 2 In the menu tree under Diagnostics click Focus Setup The Focus Setup Windows...

Страница 286: ...FOCUSING DEVICE SETUP 266 AV500 2D CAMERA 3 View the displayed data and determine what the left value is In the displayed example above the value is 4 25...

Страница 287: ...R PRODUCT REFERENCE GUIDE 267 4 Subtract the width of the test box in our example it is 3 from the value displayed for Left 4 25 3 1 25 5 Enter the result as a NEGATIVE value in the Left Offset field...

Страница 288: ...t box with a known width in the dimensioning line so the LEFT side of the box is at the RIGHT far working distance as specified by the application installation drawing 2 View the displayed data and de...

Страница 289: ...ERENCE GUIDE 269 3 Subtract the width of the test box from the value displayed for RIGHT 6 5 3 3 5 4 Enter the result into the RIGHT OFFSET field as a negative value in our example it is 3 5 5 Note th...

Страница 290: ...conveyor 8 Under Tachometer select Hardware External from the Tach Source drop down list 9 Click Update Adjusting Height Offset 1 Place the same test box in the center of the dimensioning line so the...

Страница 291: ...ations Make sure the Photoelectric Sensor PS is square to the conveyor Make sure the PS is high enough off of the conveyor surface that it will not get false triggers from any part of the conveyor Mak...

Страница 292: ...mination will light 5 Once the camera has been identified select its mounting position from the Cam era Position drop down list 6 Click Update to save the configuration Operating Mode In the menu tree...

Страница 293: ...ice Settings Since each camera is mounted separately each AV500 camera in a system must be calibrated separately There will be a different Device Settings branch in the menu tree for each camera in an...

Страница 294: ...Acceptance Test AV500 Static Calibration Static calibration is used to set up and calibrate the camera while the conveyor is sitting still 1 Navigate to Modify Settings Device Settings Camera N Mount...

Страница 295: ...rget at the maximum distance from the camera Make sure the checker board grid is centered within the green alignment area Make sure the Conveyor Direction arrow is pointing in the direction the convey...

Страница 296: ...AV500 CALIBRATION 276 AV500 2D CAMERA 4 Step 2 5 Mounting Calibration Measurements at the Far Distance appears Top Conveyor Direction...

Страница 297: ...ure the distance from the side of the belt to the Calibration Target 6 Measure the distance from the Photo Sensor or Position Sensor which ever is closer to the camera to the Calibration Target 7 Meas...

Страница 298: ...the minimum distance and measure X Y and Z references X is the distance from the side of the belt to the Calibration Target Y is the distance from the Photo Sensor or Position Sensor which ever is cl...

Страница 299: ...AV500 CALIBRATION PRODUCT REFERENCE GUIDE 279...

Страница 300: ...ave and Exit button 16 Verify Other Camera Checks Confirm communication with host Serial if applicable Ethernet if applicable Confirm Protocol Index if applicable Observe the System in Action Confirm...

Страница 301: ...solution for cleaning exit window Soft cotton swabs or Use to clean illumination exit window Due to the complex and application specific nature of these installations AV500 camera systems must be set...

Страница 302: ...exterior cleaning procedure may be performed without removing the camera from the mounting structure 1 Switch off the conveyor 2 Switch off the camera system by disconnecting the power source 3 Clean...

Страница 303: ...appearing on the deflection mirrors The cleaning pro cedure should be performed without removing the mirror from the mounting structure 1 Switch off the conveyor 2 Switch off the camera system 3 Revi...

Страница 304: ...the photoelectric sensor s lens using the denatured alcohol solution and a cotton swab or lens paper 4 Clean the reflector using the denatured alcohol solution and a cotton swab or lens paper 5 Verify...

Страница 305: ...ot over tighten 2 Check all wiring connections to the CBX connection box Tighten any loose connec tions as necessary Do not over tighten 3 Check all cabling conduit for signs of wear damage Repair rep...

Страница 306: ...field replaceable part Request spare part number 8900006713 Instructions are included Replacing the SD Card If you are replacing a non working AV500 in your array remove the SD card from a non working...

Страница 307: ...CT REFERENCE GUIDE 287 Replace the existing SD card with the new one and push to insert the new card Close the hinged door and re tighten the screw 3 Remove the SD Card by lightly pushing in the card...

Страница 308: ...This chapter provides detailed specifications for the AV500 Camera Systems It provides specific information on Electrical Features Optical Features Reading Features Human Machine Interface Software F...

Страница 309: ...connector Fieldbus All common Fieldbus communications supported through various Field bus modules installed in the CBX800 connection box OPTICAL FEATURES Frame Rate Up to 32 frames sec Sensor Type CMO...

Страница 310: ...mils PDF 0 127 mm 6 6 mils Data Matrix 0 195 mm 7 5 mils ENVIRONMENTAL FEATURES Temperature Operating 20 to 50 C 4 to 122 F Storage 30 to 70 C 22 to 158 F Relative Humidity 95 non condensing Vibratio...

Страница 311: ...91 525 91 525 91 Far Left 932 204 1142 261 1350 317 1476 350 1686 405 2000 489 Far Right 932 204 1142 261 1350 317 1476 350 1686 405 2000 489 Near Right 525 91 525 91 525 91 525 91 525 91 525 91 Near...

Страница 312: ...36 644 708 816 822 Range x FOV Y Range x FOV Y Range x FOV Y Range x FOV Y Range x FOV Y Range x FOV Y Near Left 900 91 900 91 900 91 900 91 900 91 900 91 Far Left 1956 215 2416 268 2600 290 0 0 0 0 0...

Страница 313: ...sted to keep in mind the following rules Changes in the diaphragm aperture influence the depth of field reading distance range and the luminosity of the image Increasing the diaphragm aperture by one...

Страница 314: ...ICAL FEATURES 294 AV500 2D CAMERA AV500 White Illumination 16 mm Range is measured from the back of the unit Camera mounted at a 15 degree angle Read area is for 1D codes at a minimum 1 1 Pixel per el...

Страница 315: ...READING DIAGRAMS PRODUCT REFERENCE GUIDE 295 16mm F6 Application Example 20 mill code 128 640mm FOV 750mm DOF Focus set to 1800mm Belt speed 1 m s...

Страница 316: ...ICAL FEATURES 296 AV500 2D CAMERA AV500 White Illumination 25 mm Range is measured from the back of the unit Camera mounted at a 15 degree angle Read area is for 1D codes at a minimum 1 1 Pixel per el...

Страница 317: ...READING DIAGRAMS PRODUCT REFERENCE GUIDE 297 25mm F8 Application Example 12 mill code 128 400mm FOV 600mm DOF Focus set to 1725mm Belt speed 1 m s...

Страница 318: ...TECHNICAL FEATURES 298 AV500 2D CAMERA 25mm F7 Application Example 13 mill code 128 520mm FOV 450mm DOF Focus set to 2150mm Exposure offset 140us Belt speed 2 5 m s...

Страница 319: ...DIAGRAMS PRODUCT REFERENCE GUIDE 299 AV500 White Illumination 35 mm Range is measured from the back of the unit Camera mounted at a 15 degree angle Read area is for 1D codes at a minimum 1 1 Pixel per...

Страница 320: ...TECHNICAL FEATURES 300 AV500 2D CAMERA 35mm F8 Application Example 10 mill code 128 640mm FOV 750mm DOF Focus set to 1800mm Belt speed 1 m s...

Страница 321: ...NOTES...

Страница 322: ...NOTES...

Страница 323: ...NOTES...

Страница 324: ...t no part of this documentation may be reproduced stored in or introduced into a retrieval system or transmitted in any form or by any means or for any purpose without the express written permission o...

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