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DJ Series of Rolling Jacks 

4

 

P/N 5900258 — Rev. A — October 2020 

Safety Considerations 

Read this manual carefully before using your new product.

 Do not set up or operate 

the product until you are familiar with all operating instructions and warnings. Do not allow anyone else 

to operate the product until they are also familiar with all operating instructions and warnings. 

Rolling Jack Safety Information 

Please note the following: 

 

The product is a Rolling Jack. 

Use it only for its intended purpose

 

The product must only be operated by authorized, trained personnel. 

 

When the product is in use, keep all body parts away from it. 

 

Do not make any modifications to the product. 

 

WARNING

 

When the Rolling Jack is on a raised Lift, 

do not go under it

! If you notice a 

Roller out of position, get everyone out from under the Lift, carefully lower the Lift, 

reposition the Rollers back onto the Utility Rail, and then make sure the Safety 
Brackets and Adjustment Bolts are correctly installed and adjusted. 

 

Make sure all operators read and understand this 

Installation and Operation Manual

. Keep the 

manual near the device at all times. 

 

Make a visual inspection of the product before using it every time. Check for missing or damaged 
parts. Do not use the product if you find any of these issues. Instead, take the Jack out of service, 

then contact an authorized repair facility, your distributor, or Dannmar at 

1

 

(877) 432-6627

 

Do not touch hot parts; you could be burned. 

 

Take care locating cables and hoses; you do not want them driven over or stepped on. 

 

You 

must

 wear OSHA-approved (publication 3151) personal protective equipment at all times 

when installing, using, maintaining, or repairing the Rolling Jack: leather gloves, steel-toed work 
boots, eye protection, back belts, and hearing protection are 

mandatory

 

Clear the area 

immediately

 if a Vehicle is in danger of falling off the Rolling Jack. 

 

Make sure the Rolling Jack is engaged on its Safety Locks before starting work. 

 

Operating temperature range for a Rolling Jack is 41°F to 104°F (5°C to 40°C). 

 

Make sure the weight of a Vehicle being raised by a Rolling Jack does 

not

 exceed its maximum 

lifting capacity. 

 

 

Содержание DJ Series

Страница 1: ...R Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other o...

Страница 2: ...nty for full warranty details Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maint...

Страница 3: ...condition To protect yourself do not sign the bill of lading until after you have inspected the shipment If any of the items listed on the bill of lading are missing or are damaged do not accept the s...

Страница 4: ...talled and adjusted Make sure all operators read and understand this Installation and Operation Manual Keep the manual near the device at all times Make a visual inspection of the product before using...

Страница 5: ...product or property damage NOTICE Calls attention to a situation that if not avoided could result in product or property damage Tip Calls attention to information that can help you use your product b...

Страница 6: ...f its Safety Locks so it can be lowered Adjustable Arms Slide in and out so you can precisely position the Lift Pads on the axles of the Vehicles you are lifting Lift Pads Position them under the axle...

Страница 7: ...DJ Series of Rolling Jacks 7 P N 5900258 Rev A October 2020 Not necessarily to scale Some components exaggerated for clarity...

Страница 8: ...e shorter wheelbase Vehicles are closer to the middle of the Runways where there is less strength Consequently the rated capacity of the Lift is less with these shorter wheelbase Vehicles on the Runwa...

Страница 9: ...talling using maintaining or repairing the Rolling Jack leather gloves steel toed work boots eye protection back belts and hearing protection are mandatory Tools You may need some or all of the follow...

Страница 10: ...mbly 1 Raise the Rolling Jack off the ground by at least 3 in 76 mm then remove the two Bolts Washers and Nuts in the middle of each Roller Assembly 2 Orient a Roller Assembly over the Extendable Base...

Страница 11: ...certain locations on the Lift This is because the strength of the Lift is less in the middle so raising a Vehicle in the middle could permanently damage the Lift s Runways CAUTION Using Rolling Jacks...

Страница 12: ...moving the Rolling Jack could force it off the Utility Rail increasing the chances it could fall and be damaged or cause injury Orienting the Pump on the Lift You need to orient each Rolling Jack suc...

Страница 13: ...above the Utility Rail Lip Side view Not to scale Not all components shown Shows Lip Roller over Utility Rail Lip 4 Verify all four Rollers are over the correct locations then lower the Rolling Jack o...

Страница 14: ...kets there is a possibility the Rolling Jack could fall off the Lift causing damage or injury 10 Install the Safety Brackets on the other three Rollers of the Rolling Jack 11 If you are installing two...

Страница 15: ...n or maintenance release the pressure currently in the system by pressing and holding the Release End of the Pump then disconnect the Pump from its air pressure at the Air Intake Valve To set up your...

Страница 16: ...insert a dipstick or piece of plastic into the tank until it hits the bottom 2 Remove the dipstick or piece of plastic and measure the amount of fluid the fluid level should be 3 3 to 3 5 inches deep...

Страница 17: ...olling Jack WARNING Only leave your Rolling Jack on a Safety Lock or fully lowered 4 To lower the Rolling Jack press the PUMP end of the pedal to get it up off the Safety Lock Pin pull up on the Safet...

Страница 18: ...ng Jack check to make sure the Rollers are sitting correctly on the Utility Rail Lip WARNING Use care when using your Rolling Jack If it falls when the Lift is raised it can damage the Jack the ground...

Страница 19: ...way then set the parking brake on the Vehicle and use a wheel chock to hold the Vehicle in position 3 Verify nothing is in Utility Rail Channels that could obstruct the movement of the Rolling Jack 4...

Страница 20: ...gages on the Safety Lock it will stop moving down To lower a Vehicle 1 Check the area to make sure everyone and everything is clear of the Lift and surrounding area Pay careful attention to overhead c...

Страница 21: ...for reduced rated capacity for Vehicles with shorter Wheelbases Lift Pads must always be used make sure they are correctly positioned under the axle of the Vehicle you are raising Do not raise a load...

Страница 22: ...d with Dannmar parts Weekly Lubricate all rollers with general purpose oil or WD 40 Weekly Check all Hose connections bolts and pins to make sure they are properly mounted Weekly Lubricate the Safety...

Страница 23: ...Jack does not lift load Make sure load is not too heavy Make sure Rolling Jack is getting appropriate air pressure from the air supply Make sure the Air Operated Hydraulic Pump has sufficient Hydraul...

Страница 24: ...ir Line Kit An Air Line Kit lets you easily route the customer provided air source to the Rolling Jacks on your Dannmar Four Post Lift One AK 14 Air Line Kit gives you the infrastructure for two Rolli...

Страница 25: ...the DJ 4500 Rolling Jack it cannot be used with other models The Adapter Kit includes Two low profile sliding rubber contact pads Two sliding receivers that accommodate the standard DJ 4500 Lift Pads...

Страница 26: ...DJ Series of Rolling Jacks 26 P N 5900258 Rev A October 2020 Labels...

Страница 27: ...DJ Series of Rolling Jacks 27 P N 5900258 Rev A October 2020...

Страница 28: ...DJ Series of Rolling Jacks 28 P N 5900258 Rev A October 2020 Parts Sheets...

Страница 29: ...DJ Series of Rolling Jacks 29 P N 5900258 Rev A October 2020...

Страница 30: ...DJ Series of Rolling Jacks 30 P N 5900258 Rev A October 2020...

Страница 31: ...DJ Series of Rolling Jacks 31 P N 5900258 Rev A October 2020...

Страница 32: ...efore making your most recent Lift purchase but did you know the ALI Store www autolift org ali store offers a wide variety of professional easy to use and reasonably priced training and safety materi...

Страница 33: ...DJ Series of Rolling Jacks 33 P N 5900258 Rev A October 2020 Maintenance Log...

Страница 34: ...DJ Series of Rolling Jacks 34 P N 5900258 Rev A October 2020 Maintenance Log...

Страница 35: ...DJ Series of Rolling Jacks 35 P N 5900258 Rev A October 2020 Maintenance Log...

Страница 36: ...1645 Lemonwood Drive Santa Paula CA 93060 USA 2020 BendPak Inc All rights reserved dannmar com...

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