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User Guide

Motor / Generator

EM-PMI375

danfoss.com

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Содержание EM-PMI375-T1100

Страница 1: ...User Guide Motor Generator EM PMI375 danfoss com...

Страница 2: ...ed technology 3 3 System introduction 3 4 Connections and interfaces 3 5 Rating plate 3 6 Tightening torques 4 Design principles 4 1 System design 4 1 1 Cooling and temperature measurement 4 1 2 Inver...

Страница 3: ...ion monitoring during operation 7 3 Recommended lubricants 7 4 Recommended coolants 7 5 Emergency operation 8 Maintenance 8 1 Regular maintenance 8 2 Cleaning 8 3 Bearings and lubrication 8 4 Cooling...

Страница 4: ...Revision Information 5 EM PMI375 BC265856307805en 000105 Danfoss Produced By Danfoss Power Solutions January 2019 3...

Страница 5: ...manual uses illustrations as examples only Illustrations in this manual may not necessarily re ect all system features Product naming convention Frame model indicates dimensions and electrical charact...

Страница 6: ...le with BHS option Cable direction x Cable direction towards D end CNE Cable direction towards N end Rotation sensor resolver x No rotation sensor RES1 In built non contacting resolver 6 pole pair Win...

Страница 7: ...r Anti condensation heaters x None HEAT1 One 230VAC 50W anti condensation heater Table 4 EM PMI375 T800 options Feature Option Standard option Explanation High voltage connections x One connection box...

Страница 8: ...box containing one 3 phase system with one M25 cable gland per phase DUAL 2 connection boxes each containing one 3 phase system with one M32 cable gland per phase N end attachment NE1 x SAE 4 FH NE2...

Страница 9: ...6 Methods of cooling IEC 60034 7 1993 Rotating electrical machines Part 7 Classi cation of types of construction mounting arrangements and connection box position IM Code IEC 60034 8 2007 A1 2014 Rota...

Страница 10: ...ed from the machine resolver deg GND Ground in electrical connections Ohm Resistance Table 8 Term abbreviation Term Abbreviation Explanation Resolver Rotation meter in electric machines used for measu...

Страница 11: ...thorized personnel The installation of the system complies with the requirements of the appropriate regulations The electric machine is used in accordance with the instructions in this manual The elec...

Страница 12: ...ld result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION may also alert against unsafe practices NOT...

Страница 13: ...caused if lifting system or lifting brackets fail Security features The electric machine has at least one PT100 temperature sensor in the windings The amount of the sensors depend on the options chos...

Страница 14: ...igned with high standards of EMC in mind Connect the power lines and groundings along the instructions in this manual to achieve the required level of EMI protection It is the responsibility of the in...

Страница 15: ...e electric machines feature Syncronous Reluctance assisted Permanent Magnet SRPM motor technology having several advanced features Extremely compact and robust structure High e ciency throughout the o...

Страница 16: ...Figure 2 EM PMI375 T500 Figure 3 EM PMI375 T800 EM PMI375 3 Product overview BC265856307805en 000105 Danfoss Produced By Danfoss Power Solutions January 2019 15...

Страница 17: ...a power generation equipment the electric machines are intended to be powered by a prime mover for example an internal combustion engine and controlled by the above mentioned electric power inverter T...

Страница 18: ...to prevent rolling or falling of the machines Using the electric machine in potentially explosive environment Allowing dirt or liquid to enter into the electric machine or connection box Using cables...

Страница 19: ...stem The electric machines are liquid cooled with water glycol mixture For more information see chapter Cooling connections A low voltage measurement signal connector is attached to the electric machi...

Страница 20: ...ft connection s Cooling system connections bores Grease escape ll connections depending on model and option BHS maintenance use only Air ventilation plug Electrical interfaces Power connections throug...

Страница 21: ...Figure 8 Connections and interfaces EM PMI375 3 Product overview 20 Danfoss Produced By Danfoss Power Solutions January 2019 BC265856307805en 000105...

Страница 22: ...ement connector including low voltage grounding connector 9 Grease escape connection D end and N end BHS option dependent 10 Lifting points 11 Additional attachment points Rating plate Each electric m...

Страница 23: ...s of the electric machine kg Duty De ned rotating electric machine duty cycles by IEC60034 1 standard Tamb Rated ambient temperature C IP rating Enclosure class according to IEC60034 5 Cooling Cooling...

Страница 24: ...attachment support or auxiliary components 30 Nm Connection box mounting screws 7 Nm Connection box cover plate screws 4 Nm Cable gland tighten from the cap of the gland 15 Nm Cable lug 15 Nm EM PMI37...

Страница 25: ...ndings The amount of the sensors depend on the options chosen The temperature signal s can be read out from the measurement connector of the machine You can connect one temperature signal to the tempe...

Страница 26: ...late For more information please contact Danfoss representative You can connect one of the temperature signals from the low voltage connector to the temperature surveillance pin in the inverter and ma...

Страница 27: ...ts See the length and the diameter data of the electric machine from the product drawing Main dimensions of the electric machine are shown in the Figure below not an exact illustration of the electric...

Страница 28: ...ar misalignment or combination of those With parallel misalignment the center lines of both shafts are parallel but they are o set With angular misalignment the shafts are at an angle to each other Fi...

Страница 29: ...Figure 15 External shaft forces of the machine EM PMI375 4 Design principles 28 Danfoss Produced By Danfoss Power Solutions January 2019 BC265856307805en 000105...

Страница 30: ...gerous voltage during rotation Contact Danfoss representative if the rotor can t be rotated Check upon arrival and unpacking The electric machine and the package must be inspected immediately upon arr...

Страница 31: ...correct lifting slings Use correct position and angle of lifting Permissible range of lifting angles is from 0 to 30 See the electric machine rating plate and data sheets for weight information Lift t...

Страница 32: ...ng Install 2 pieces of lifting eyes to the lifting bores in the machine frame Mount the lifting eyes with their full threaded length Vertical lifting Install 2 pieces of lifting eyes to the lifting bo...

Страница 33: ...be subject to any external vibrations during storage to avoid damage to the bearings It is recommended to use anti condensation heaters if tted or direct winding heating to avoid water condensing in t...

Страница 34: ...he electric machine Use isolated electric tools Only trained and quali ed personnel familiar with the relevant safety requirements can work with the electric machine Use correct personal protective eq...

Страница 35: ...e exceeded in room temperature Contact Danfoss representative if the reference value is not exceeded Mechanical installation Allowed mounting positions EM PMI375 T200 uses the mounting option 1 See Fi...

Страница 36: ...ectric machine with the mating housing alignment See Chapter Shaft alignment and load 4 Connect the shaft of the electric machine make sure to use full spline engagement Lubricate the spline A recomme...

Страница 37: ...Depth of the thread is 19 mm Minimum bolt thread engagement of 15 mm is required 3 Bores for the lifting eyes Mounting bolts 12 pcs of DIN912 M10 Not included in the delivery Shaft male in the N end...

Страница 38: ...es can be found in the electric machine rating plate To connect the machine to cooling circuit use connectors or adapter kit that can be attached to G1 2 bores 2xM16x1 5 It is recommended to use coola...

Страница 39: ...h voltage cables of the electric machine are connected to the connection box or connection boxes of the machine Figure below shows the components of the high voltage connection box assembly 1 Remove t...

Страница 40: ...High voltage connection assembly structure 1 Terminal box cover includes gasket 2 Cable glands 3 pcs EM PMI375 6 Installation BC265856307805en 000105 Danfoss Produced By Danfoss Power Solutions Januar...

Страница 41: ...diagram for electric machine with one connection box For an electric machine with option DUAL two three phase systems the electrical connection principles from the inverters are shown in Figure below...

Страница 42: ...FLITSCH gland catalogue available from http www p itsch de Use correct type of gland for di erent cable diameters These are shown in Table below Table 10 Cable gland alternatives Cable diameter Cable...

Страница 43: ...that is used and cut to suitable lenght Do not remove the cable sheath completely at this point and do not cut the braid screen of the cable Figure 25 Cut lenght of the cable sheath 3 Insert the cable...

Страница 44: ...n Figure below Make sure that the cable gland spring is against the cable sheath before cutting the braid screen Figure 27 Cut the braid screen 5 Cut a piece of length D of the inner sheath shown in F...

Страница 45: ...shrink tube and shrink it over the cable lug and braid screen as shown in Figure below This is done to keep the braid screen in place and for extra insulation The shrink tube must be speci ed for oper...

Страница 46: ...connection is shown in Figure below Do not tighten the connection at this point to ensure tting of the cable gland Make sure that there is at least 10 mm air gap between the cable lug and other metall...

Страница 47: ...Nm 11 Repeat the procedure to the other cables 11 Repeat the procedure to the other cables and connection box if the machine includes DUAL option 12 Check that the phase connections order in the conne...

Страница 48: ...erature data comes from PT100 sensors in the stator windings and in some cases in the bearings The rating plate has the information about the options of the machine di erent options add sensors and so...

Страница 49: ...erature 5 PT100 P windings option TEMP4 44 Temperature 5 PT100 N windings option TEMP4 43 Temperature 6 Temperature 6 PT100 P windings option TEMP4 28 Temperature 6 PT100 N windings option TEMP4 16 Re...

Страница 50: ...ave their own grounding points For proper and safe operation it is important to ensure proper grounding earthing of the machine and cable shields connected to the machine The electric machine has a co...

Страница 51: ...grounding point 3 Measure the resistance between the cable shield and the enclosure grounding point Anti condensation heater connections Do not run the electric machine when the anti condensation hea...

Страница 52: ...er element If the electric machine has an anti condensation heater and failure is suspected contact Danfoss representative EM PMI375 6 Installation BC265856307805en 000105 Danfoss Produced By Danfoss...

Страница 53: ...ration Entanglement hazard Do not touch the electric machine during operation Do not run the electric machine when the heater is in use Use su cient personal protective equipment when you are near the...

Страница 54: ...ting Maximum temperature of the bearings of the electric machine is 120 C Maximum temperature of the windings of the electric machine is 150 C Recommended lubricants Do not mix di erent types of greas...

Страница 55: ...mation contact Danfoss representative The temperature measurement of the electric machine fails The operation temperature of the electric machine is measured by PT100 temperature sensors in the electr...

Страница 56: ...machine Read the instructions in the manual before you start to work with the electric machine To ensure safe and reliable operation of the machine obey the maintenance instructions carefully Regular...

Страница 57: ...em Operation Functioning Cooling system functions as speci ed X Tubing and connection tightness No visible leakage If leaking tighten connections appropriately or replace parts X Ventilation plug Clea...

Страница 58: ...me information is a standard way of expressing the lifetime and means the time period at the end of which 90 of the bearings are still reliably working Grease relubricable bearings BHS option need reg...

Страница 59: ...fetime depends also on the rotation speed of the machine and the temperature of the bearing The bearing lifetime is a combination of both mechanical bearing lifetime and bearing grease lifetime and is...

Страница 60: ...ct Danfoss Bearing relubrication Beware of rotating parts Do not touch the electric machine during operation The surface of the electric machine can be hot Use correct protective equipment heat resist...

Страница 61: ...f possible let the machine run approximately one hour to let the old grease exit NOTE It is normal if no grease exits the electric machine This is because the cavities inside the electric machine can...

Страница 62: ...bores in the machine frame and the lifting slings to the lifting eyes Support the machine with lifting slings when dismounting Refer to Chapter Lifting 2 Loosen the mounting bolts for more information...

Страница 63: ...ption Apply bearing lubricant grease See Chapter Bearings and lubrication Too much grease at the bearing housing electric machine with BHS option Open grease escape valve and let the electric machine...

Страница 64: ...rication and conditions Insulation fault Measure the insulation resistance refer to the manufacturer limits See Chapter Insulation resistance test Replace the electric machine if necessary Anti conden...

Страница 65: ...vice parts The recommended service parts are listed in the table below Quantity describes the number of components in a single electric machine Maintenance procedures not decribed in this manual requi...

Страница 66: ...plug PMF 100444 Metal Vent 6 10324 1 Seal O ring 99 1 X 2 4 NBR70 5 10323 1 Bearing N end Deep groove ball non insulated in N end BI0 and BID options SKF 6211 2RS1 C3 WT 5 12519 1 Bearing N end Deep g...

Страница 67: ...der number Qty Description Type 1 16597 1 connection box Connection box cover 1 10348 3 connection box Cable gland power connections M25 X 1 5 BG225MSTRI PFLITSCH EM PMI375 11 Aftersales 66 Danfoss Pr...

Страница 68: ...e electric machine and any of its parts by appropriate means in accordance with local laws and regulations EM PMI375 12 Disposal BC265856307805en 000105 Danfoss Produced By Danfoss Power Solutions Jan...

Страница 69: ...s required Shaft alignment as speci ed see chapter Shaft alignment and load D end attachment bolt tightening torque 40 Nm N end attachment bolt tightening torque 30 Nm Cooling circuit connected and co...

Страница 70: ...able shield grounding resistances measured and valid Do not try to tighten bolts or screws that are not discussed in the product manual and that are notneeded for the normal installation procedures Se...

Страница 71: ...rocedure not applicable PASS Procedure passed FAIL Procedure failed Table 17 Electric Machine Weekly Maintenance Checklist N A PASS FAIL General construction Noise or vibration during operation in gen...

Страница 72: ...tric Machine Monthly Maintenance Checklist N A PASS FAIL General construction Noise or vibration during operation in general Cleanliness of the enclosure and connected parts Electrical system Wearines...

Страница 73: ...l Cable gland tightening torque to the box 15 Nm Cable lug tightening torque to the busbar 13 Nm Connection box cover bolts tightening torque 4 Nm Cooling system Coolant ow direction changed and conne...

Страница 74: ...or cleaning instructions refer to chapter Cleaning Notes EM PMI375 13 Storage installation and maintenance checklists BC265856307805en 000105 Danfoss Produced By Danfoss Power Solutions January 2019 7...

Страница 75: ...art description Part type Quantity Item order number _ _ _ _ _ Notes Signature Date EM PMI375 13 Storage installation and maintenance checklists 74 Danfoss Produced By Danfoss Power Solutions January...

Страница 76: ...r storage in this User Guide or from the Data Sheet Fill in the date of each inspection to the table below Table 24 Storage checklist Procedure Date Date Date Date Date Storage base as speci ed vibrat...

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