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II

Installation / Commissioning

II.1

Important notes

l

Check that the servo-amplifier and motor match each other. Compare the rated

voltage and rated current of the unit. Carry out the wiring according to the wiring

diagram in the Installation and Commissioning Instructions for the servo-amplifier.

The connections to the motor are shown on pages 17f. Notes on the connection

methods can be found on page 16.

l

Ensure that there is proper earthing of the servo-amplifier and the motor.

l

Route the power and control cables as separately as possible from one another

(separation > 20 cm). This will improve the immunity of the system to electromag-

netic interference.

If a motor power cable is used which includes integral brake control leads, then

these brake control leads must be shielded. The shielding must be connected at

both ends (see under Installation Instructions for the servo-amplifier).

l

Install all cables carrying a heavy current with an adequate cross-section, as per

EN 60204. The recommended cross-section can be found in the Technical data.

Caution!

If a servo-amplifier of the series SERVOSTAR™ 601 ..620 is used and the mo-

tor cable exceeds 25m, a boxed choke (type 3YL-xx, manufactured by

Danaher Motion) and motor leads with the following diameters must be used:

Servo amplifier

Choke box

Max. diameter of the motor lead

SERVOSTAR™ 601...606

3YL-20

4 x 1mm²

SERVOSTAR™ 610

3YL-20

4 x 1,5mm²

SERVOSTAR™ 620

3YL-20

4 x 2,5 mm²

l

Connect up all shielding via a wide surface-area contact (low impedance) and

metallized connector housings or EMC-cable glands.

l

Check the compliance to the permitted radial and axial forces F

R

and F

A

.

When you use a toothed belt drive, the

minimal

permitted diameter of the pinion

e.g. follows from the equation:

d

M

F

R

min

³

´

0

2.

l

Ensure that there is adequate heat transfer in the surroundings and the motor

flange, so that the maximum permissible flange temperature is not exceeded in S1

operation.

Caution!

Never undo the electrical connections to the motor while it is energised. A

dangerous voltage, resulting from residual charge, can be still present on the

capacitors up to 5 minutes after switch-off of the mains supply.

Measure the DC-link voltage and wait until it has fallen below 40V.

Even when the motor is not rotating, control and power leads may be live.

Motor series DBL/DBK

13

Danaher Motion

05/2001

Installation / Commissioning

Содержание DBL Series

Страница 1: ...Synchronous Servomotors Series DBL DBK Technical description Installation Commissioning Edition 05 2001...

Страница 2: ...be reproduced in any form by printing photocopying microfilm or any other method or stored processed copied or distributed by electronic means without the written permission of Danaher Motion Corporat...

Страница 3: ...5 9 Feedback unit 10 I 5 10 Holding brake 10 I 6 Options 11 I 7 Selection criteria 11 I 7 1 Model number description 12 II Installation Commissioning II 1 Important notes 13 II 2 Assembly Wiring 14 II...

Страница 4: ...material damage l Power connections may be live even when the motor is not rotating Never disconnect the power connections of the motor while the equipment is energised This can cause flashovers with...

Страница 5: ...ion of the bearings and the coupling l For toothed belts it is vital to observe the permissible radial forces An excessive radial load on the shaft will significantly shorten the life of the motor l A...

Страница 6: ...ning is forbidden until it has been established that the machine into which this product is to be installed conforms to the provisions of the EC Directive in its version 89 392 EEC We confirm that the...

Страница 7: ...DBL DBK series of motors I 2 Prescribed usage The DBL DBK series of synchronous servomotors is designed especially for drives for industrial robots machine tools textile and packing machinery and simi...

Страница 8: ...iers in the SERVOSTAR 600 series evaluate the resolver position and supply sinusoidal cur rents to the motors The motors can be delivered with or without a built in holding brake Retrofitting of the b...

Страница 9: ...000 operating hours The axial force FA must not exceed FR 3 Double coned collets have proved to be ideal zero backlash coupling devices combined if required with metal bellows couplings I 5 3 Flange...

Страница 10: ...ilable with a holding brake except DBL1 A permanent magnet brake 24V DC is integrated into the G motors When this brake is de energized it blocks the rotor The holding brakes are designed as standstil...

Страница 11: ...tat can be applied to the motor winding The connection takes place via the power connector resp the terminal box Forced ventilation For some motors ventilation bonnets are available wich cool the moto...

Страница 12: ...I 7 1 Model number description In preparation 12 Motor series DBL DBK General 05 2001 Danaher Motion...

Страница 13: ...the series SERVOSTAR 601 620 is used and the mo tor cable exceeds 25m a boxed choke type 3YL xx manufactured by Danaher Motion and motor leads with the following diameters must be used Servo amplifie...

Страница 14: ...ltage may be switched on for any piece of equipment which is to be con nected Ensure that the switch cabinet remains turned off barrier warning signs etc The individual voltages will only be turned on...

Страница 15: ...place Select cables according to EN 60204 See the table in chapter II 1 when cable length exceeds 25m Use correct earthing and EMC shielding according to the Installation Instructions for the servo am...

Страница 16: ...htalate identification 12Y Capacity Motor lead less than 150 pF m Resolver lead less than 120 pF m Technical Data All leads are suitable for trailing Technical data refer to mobile usage of leads Life...

Страница 17: ...II 2 1 1 Wiring diagram for resolver motors Motor series DBL DBK 17 Danaher Motion 05 2001 A 4 043 1 01 Installation Commissioning...

Страница 18: ...II 2 1 2 Wiring diagram for encoder motors 18 Motor series DBL DBK Installation Commissioning 05 2001 A 4 043 1 02 Danaher Motion...

Страница 19: ...ng it Make sure that even if the drive starts to move unintentionally no danger can re sult for personnel or machinery l Check the assembly and orientation of the motor l Check the drive components cl...

Страница 20: ...This page has been deliberately left blank 20 Motor series DBL DBK Installation Commissioning 05 2001 Danaher Motion...

Страница 21: ...hich is used Torque constant KTrms Nm A The torque constant defines how much torque in Nm is produced by the motor with 1A r m s current The relationship is M I x KT up to I 2 x I0 Voltage constant KE...

Страница 22: ...tage constant KErms mVmin 10 13 Winding resistance Ph Ph R20 W 38 2 22 Winding inductance Ph Ph L mH 6 5 4 7 Mechanical data Rotor moment of inertia J kgcm 0 06 0 12 Static friction torque MR Nm 0 01...

Страница 23: ...ch The resolver leads are colour coded according to IEC 757 the power leads except PE are numbered Power Cable Lead Connection Pin No Motor connector servoamplifier 1 U2 4 2 V2 5 3 W2 6 GNYE PE 3 Reso...

Страница 24: ...Radial axial forces at the shaft end Performance curves DBL1X00010 DBL1X00020 24 Motor series DBL DBK Technical data 05 2001 A 4 043 3 12 044 3 01 42 Danaher Motion...

Страница 25: ...This page has been deliberately left blank Motor series DBL DBK 25 Danaher Motion 05 2001 Technical data...

Страница 26: ...ding inductance Ph Ph L mH 20 13 2 43 13 Mechanical data Rotor moment of inertia J kgcm 0 08 0 11 0 13 Static friction torque MR Nm 0 02 0 02 0 02 Thermal time constant tTH min 15 20 22 Weight standar...

Страница 27: ...r supply 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake 6 Thermostat 6 n c B Brake 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat Option...

Страница 28: ...Radial axial forces at the shaft end Performance curves DBL2H00040 DBL2H00060 DBL2M00080 28 Motor series DBL DBK Technical data 05 2001 A 4 043 3 01 044 3 02 04 43 Danaher Motion...

Страница 29: ...DBL2H00080 Motor series DBL DBK 29 Danaher Motion 05 2001 A 4 044 3 03 Technical data...

Страница 30: ...59 36 5 77 5 45 77 50 88 Winding resistance Ph Ph R20 W 79 30 3 35 5 13 21 3 5 1 11 5 Winding inductance Ph Ph L mH 82 8 31 61 22 40 11 25 Mechanical data Rotor moment of inertia J kgcm 0 5 0 8 1 0 1...

Страница 31: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Страница 32: ...Radial axial forces at the shaft end Performance curves DBL3N00065 DBL3H00065 DBL3N00130 32 Motor series DBL DBK Technical data 05 2001 A 4 043 3 02 044 3 05 09 10 Danaher Motion...

Страница 33: ...DBL3H00130 DBL3M00190 DBL3H00250 DBL3N00300 Motor series DBL DBK 33 Danaher Motion 05 2001 A 4 044 3 06 07 08 11 Technical data...

Страница 34: ...esistance Ph Ph R20 W 9 5 3 8 6 14 1 65 3 8 0 86 1 61 Winding inductance Ph Ph L mH 40 15 30 9 3 22 6 5 3 10 Mechanical data Rotor moment of inertia J kgcm 2 1 2 8 4 3 6 5 Static friction torque MR Nm...

Страница 35: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Страница 36: ...Radial axial forces at the shaft end Performance curves DBL4N00260 DBL4H00260 DBL4N00530 36 Motor series DBL DBK Technical data 05 2001 A 4 043 3 03 044 3 12 15 16 Danaher Motion...

Страница 37: ...DBL4H00530 DBL4N00750 DBL4H00750 DBL4N00950 Motor series DBL DBK 37 Danaher Motion 05 2001 A 4 044 3 13 14 17 18 Technical data...

Страница 38: ...ductance Ph Ph L mH 19 8 4 5 16 5 3 1 12 6 3 3 9 Mechanical data Rotor moment of inertia J kgcm 8 1 9 1 11 3 13 1 Static friction torque MR Nm 0 25 0 30 0 30 0 40 Thermal time constant tTH min 50 55 6...

Страница 39: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Страница 40: ...Radial axial forces at the shaft end Performance curves DBL5N01050 DBL5H01050 DBL5N01350 40 Motor series DBL DBK Technical data 05 2001 A 4 043 3 04 044 3 19 22 23 Danaher Motion...

Страница 41: ...DBL5H01350 DBL5N01700 DBL5H01700 DBL5N02200 Motor series DBL DBK 41 Danaher Motion 05 2001 A 4 044 3 20 21 24 25 Technical data...

Страница 42: ...tor moment of inertia J kgcm 25 1 38 2 Static friction torque MR Nm 0 40 0 40 Thermal time constant tTH min 60 70 Weight standard G kg 21 5 27 Radial load permitted at shaft end 3000 min 1 FR N 680 Ax...

Страница 43: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Страница 44: ...Radial axial forces at the shaft end Performance curves DBL6N02200 DBL6N02900 44 Motor series DBL DBK Technical data 05 2001 A 4 043 3 05 044 3 26 27 Danaher Motion...

Страница 45: ...This page has been deliberately left blank Motor series DBL DBK 45 Danaher Motion 05 2001 Technical data...

Страница 46: ...2 9 Mechanical data Rotor moment of inertia J kgcm 97 4 114 1 139 4 Static friction torque MR Nm 0 40 0 50 0 60 Thermal time constant tTH min 60 67 60 Weight standard G kg 28 32 5 40 Radial load perm...

Страница 47: ...y V V2 3 Cosine 3 A Sine W W2 4 Sine 4 UP power supply 5 Reference 5 DATA Brake Option 6 Thermostat 6 n c Brake Option 7 Cosine 7 Thermostat J 2nd Thermostat Option 8 Sine 8 CLOCK J 2nd Thermostat Opt...

Страница 48: ...Radial axial forces at the shaft end Performance curves DBL7N02600 DBL7N03200 DBL7N04000 48 Motor series DBL DBK Technical data 05 2001 A 4 043 3 06 044 3 28 29 30 Danaher Motion...

Страница 49: ...This page has been deliberately left blank Motor series DBL DBK 49 Danaher Motion 05 2001 Technical data...

Страница 50: ...g inductance Ph Ph L mH 7 5 3 4 4 4 3 9 Mechanical data Rotor moment of inertia J kgcm 71 1 113 6 153 190 Static friction torque MR Nm 0 70 0 70 0 80 0 80 Thermal time constant tTH min 65 65 79 90 Wei...

Страница 51: ...y V V2 3 Cosine 3 A Sine W W2 4 Sine 4 UP power supply 5 Reference 5 DATA Brake Option 6 Thermostat 6 n c Brake Option 7 Cosine 7 Thermostat J 2nd Thermostat Option 8 Sine 8 CLOCK J 2nd Thermostat Opt...

Страница 52: ...Radial axial forces at the shaft end Performance curves DBL8N04000 DBL8N06800 52 Motor series DBL DBK Technical data 05 2001 A 4 043 3 07 044 3 33 34 Danaher Motion...

Страница 53: ...DBL8L09300 DBL8L11500 Motor series DBL DBK 53 Danaher Motion 05 2001 A 4 044 3 31 32 Technical data...

Страница 54: ...nce Ph Ph L mH 70 24 68 18 Mechanical data Rotor moment of inertia J kgcm 0 79 1 28 Static friction torque MR Nm 0 10 0 13 Thermal time constant tTH min 45 50 55 Weight standard G kg 3 Radial load per...

Страница 55: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Страница 56: ...Radial axial forces at the shaft end Performance curves DBK4N00100 DBK4H00100 56 Motor series DBL DBK Technical data 05 2001 A 4 043 3 08 044 3 35 44 Danaher Motion...

Страница 57: ...DBK4N00160 DBK4H00160 Motor series DBL DBK 57 Danaher Motion 05 2001 A 4 044 3 45 46 Technical data...

Страница 58: ...ance Ph Ph L mH 60 10 32 10 Mechanical data Rotor moment of inertia J kgcm 4 13 5 78 Static friction torque MR Nm 0 15 0 20 Thermal time constant tTH min 33 34 Weight standard G kg 3 9 6 8 Radial load...

Страница 59: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Страница 60: ...Radial axial forces at the shaft end Performance curves DBK5N00210 DBK5H00210 DBK5N00430 60 Motor series DBL DBK Technical data 05 2001 A 4 043 3 09 044 3 36 37 47 Danaher Motion...

Страница 61: ...DBK5H00430 Motor series DBL DBK 61 Danaher Motion 05 2001 A 4 044 3 48 Technical data...

Страница 62: ...ment of inertia J kgcm 8 11 35 Static friction torque MR Nm 0 30 0 30 Thermal time constant tTH min 31 38 Weight standard G kg 5 5 8 7 Radial load permitted at shaft end 3000 min 1 FR N 650 Axial load...

Страница 63: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Страница 64: ...Radial axial forces at the shaft end Performance curves DBK6N00350 DBK6N00700 64 Motor series DBL DBK Technical data 05 2001 A 4 043 3 10 044 3 38 39 Danaher Motion...

Страница 65: ...This page has been deliberately left blank Motor series DBL DBK 65 Danaher Motion 05 2001 Technical data...

Страница 66: ...7 Mechanical data Rotor moment of inertia J kgcm 32 36 53 11 69 16 Static friction torque MR Nm 0 35 0 40 0 50 Thermal time constant tTH min 35 42 52 Weight standard G kg 10 14 5 19 Radial load permit...

Страница 67: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Страница 68: ...Radial axial forces at the shaft end Performance curves DBK7N00650 DBK7N01200 DBK7N01950 68 Motor series DBL DBK Technical data 05 2001 A 4 043 3 11 044 3 40 41 49 Danaher Motion...

Страница 69: ...Climate category 1K4 to EN 50178 Storage temperature 25 55 C max variation 20K hr Humidity rel humidity 5 95 no condensation only in the manufacturer s original recyclable packaging max stacking heig...

Страница 70: ...nism Motor runs away Motor phases in wrong sequence Correct the phase sequence Motor oscillates Break in the shielding of the resolver cable amplifier gain to high Replace resolver cable use motor def...

Страница 71: ...H Holding brake 10 I Insulation material class 10 M Maintenance 69 Manufacturer declaration 6 Motor lead 16 O Options 11 P Peak current 21 Power derating 8 Protection class 9 Protective device 9 R Ra...

Страница 72: ...3 5 7 DBK7 190 6 5 19 5 0 10 50 20 70 1 30 90 130 5 40 110 Nm Type Flange Standstill torque Page long short 22 26 30 34 38 42 46 50 54 58 62 66 Kollmorgen Seidel GmbH Co KG Street address P O Box Wach...

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