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Содержание 250-4195

Страница 1: ...Form 2220 ...

Страница 2: ... 32x48 Lg TUBE VACUUM 7 32x1 3 8 Lg i STRAP CABLE 1 6 1 1 3 3 3 L 1 1 1 1 2 1 WASHER FLAT 3 81 0 I WASHER FLAT 1 1 0 t REW 1 4 20x3 4 HEX HO NUT WASHER ASS Y 1 4 20 NUT No 10 32 HEX 1 2 3 4 5 6 7 8 9 10 11 SCREW No 1 0 32x1 RD HD 12 13 14 15 16 17 19 20 TERMINAL 1 4 FEMALE LEVER THROTTLE LOCKWASHER 3 16 SCREW No 10 16x1 2 TAPPING COVER BEAD CHAIN CONN BRACKET 1 THROTTLE BRACKET ASS V I BOL T M6 1 ...

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Страница 4: ...5008 CRX8UPERCRUI8E Civic Crx Civic 15008 Installation Instructions Civic Civic Wagovan Installation Instructions Prelude Installation Instructions Accord Installation Instructions 38 47 54 1983 84 HONDA CIVIC CRX Servo Mounting and Throttle Attachment BracketTemplates Magnet Installation 48 51 54 55 66 56 57 58 59 60 63 64 1983 HONDA ACCORD AND PRELUDE Reworklnstructions Pick upCoil Mounting Serv...

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Страница 6: ...cket provided in basic kit using template in back of instructions Attach mounting bracket to servo STEP 2 Remove nut and lock washer from shock tower Install mounting bracket over stud Replace lockwasher and nut and retighten NOTE Be sure that servo bracket does not touch brake lines Servo and dump valve installed on Civic 6 ...

Страница 7: ...bracket provided in the basic kit using template in back of instructions Attach the mounting bracket to the servo STEP 2 Remove the plastic plug as shown in illustration exposing a 6mm threaded hole STEP 3 Install servo as shown Threaded hole for mounting R servo and dump valve R servo and dump valve mounted 7 ...

Страница 8: ...acket from servo bracket provided in the basic kit using templates in back of instructions Attach the mounting bracket to the servo STEP 2 Removethescrewatthetop right cornerofthevacuum canister Position mounting brac ket reinstall screw and tighten Servo and dump valve installed on Accord 8 ...

Страница 9: ... vacuum regulator and vacuum reservoir should be installed away from any sharp hot or moving parts A vacuum schematic is shown below Vehicles with manual transmission do not require the vacuum regulator but the use of a vacuum reser voir may improve the performance of the cruise control A vacuum schematic is shown below Engine Vacuum Intake Manifold To Servo Manual Transmission 9 ...

Страница 10: ...ng templates in back of instructions Attach the brackets to the regulator STEP 2 Loosen screw shown on brake proportioning valve bracket on shock tower Remove screw from fuel filter bracket on firewall STEP 3 Slip slotted regulator mounting bracket between brake lines and shock tower and behind head of screw The remaining bracket attaches to the fuel filter bracket on the firewall Replace and reti...

Страница 11: ...d in the basic kit using templates in back of instructions Attach the bracket to the regulator STEP 2 Remove the two screws that secure the existing cable holder to the engine mount STEP 3 Position the cruise control mounting brackets between the engine mount and the cable holder Replace the cable holder and screws and retighten the screws I 11 ...

Страница 12: ...ided in kit using the templates in back of instructions STEP 2 Remove nut from shock tower Install top regulator mounting bracket as shown Replace nut and retighten STEP 3 Remove bolt from brake proportioning valve bracket Install bracket as shown Replace bolt and retighten STEP 4 Install regulator as shown in illustration Regulator installed on Prelude 12 ...

Страница 13: ...ate mounting bracket from one pick up coil bracket and one cable bracket pro vided in kit using the templates in back of instructions Attach brackets to regulator STEP 2 Remove nut from solenoid bracket and fuel filter Mount regulator as shown Replace nuts and retighten 13 ...

Страница 14: ...Fabricate mounting brackets from cable brackets provided in kit using the templates in back of instructions STEP 2 Remove bolts from existing cable bracket Install mounting brackets as shown Replace cable bracket Replace bolts and retighten STEP 3 Install regulator as shown 14 ...

Страница 15: ...ons STEP 2 Remove top right bolt on engine mounting bracket Install regulator mounting bracket Replace bolt and retighten STEP 3 Install regulator as shown STEP 4 Using the regulator as a template mark the flat surface and drill a 3 16 hole STEP 5 InstaI1114 self tapping bolt through existing hole in regulator and through 3116 hole in flat surface Regulator installed on Prelude 15 ...

Страница 16: ...peed pick up coil mounting bracket from road speed pick up coil bracket provided in the basic kit using template in back of instructions Attach the pick up coil to the bracket STEP 2 Remove the bolt above the drive axle on the passenger side of the transmission STEP3 Position the road speed pick up coil and mounting bracket over the drive axle Replace and retighten the bolt 16 ...

Страница 17: ... CIVIC STEP 3 17 ...

Страница 18: ...TE Be careful not to cross thread the nut when retightening STEP 2 Fabricate cable anchor bracket from one cable bracket provided in basic kit using the template in back of instructions STEP 3 Install anchor cable bracket to valve cover and attach cruise control cable with P clamps as shown STEP 4 Attach bead chain to throttle lever install washer and cotter pin Cable anchor bracket installed Thro...

Страница 19: ... 1 2 through the floorboard otherwise you may damage brakelines STEP 5 Insert No 1 Oselftapping screw into lower hole on throttle bracket and tighten Insert 1 4 self tapping screw into top hole on throttle bracket and tighten STEP 6 Attach cruise control cable to throttle bracket using cable sleeve and P clamp Attach clamp to throttle bracket at existing threaded hole with a No 10 screw as shown S...

Страница 20: ... 1 1 f Floorboard Cover Throttle bracket installed on Accord P Clamp wiNo 10 screw and bead chain coupling w jam nut 20 ...

Страница 21: ...ide floor back to gain access to area below accelerator pedal Cut insulation away to expose accelerator pedal step and a path for throttle bracket assembly STEP 3 Attach eyelet bead chain coupling provided in basic kit to back of accelerator pedal with cable strap thru the eyelet bead and coupling then thru the base of the accelerator pedal back thru the eyelet bead chain coupling then thru the ca...

Страница 22: ... kit Be sure that the cable sleeve is on the cruise control cable STEP 6 Secure the throttle bracket assembly to the accelerator pedal stop with a 1 4 self tap ping screw provided in the basic kit Reposition and cut carpet to allow only the pulley and bead chain to be exposed STEP 7 Connect the cruise control cable to the eyelet bead chain coupling with bead chain a bead chain connector and two be...

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Страница 52: ...it the Accord If you are installing on a Prelude rework is required Using sketch provided rework as explained on sketch Remove metal sleeve from servo cable and cut to 5 8 Remove any excess metal or burrs from sleeve Re attach sleeve to servo cable STEP 3 Assemble servo cable assembly to servo see Owner s Manual from basic kit section servo dump valve mounting Cut a length of bead chain 19 beads l...

Страница 53: ...FRAME 3 8 FLAT WASHER 53 ...

Страница 54: ...rtment Just above accelerator pedal 0 r There is an existing small hole just right on top of steering column From the center of that hole measure over to the right 1 3 6 Make a verti calline Remove accelerator pedal stop Use stop to hold servo cable bracket assembly Align hole in top of bracket on line just made Use bracket as a tem plate drill a 5132 diameter hole in firewall Use No 10 16 x 112 H...

Страница 55: ...r to fasten clamp to bracket SPLIT SLEEVE TO BE UNDER CLAMP TUBE 19 BEADS Run bead chain thru pulley and attach to bead chain coupling on pedal Pull cable housing back until it just starts pulling on gas pedal Slide housing cable back 1 8 for slack to let throttle close Tighten 1 4 clamp screw to hold cable 55 BEAD CHAIN COUPLING EYELET TYPE EYELET TO BE FREE TO TURN ...

Страница 56: ...l Using No 10 16 x 1 2 screw from adaptor pac kage affix the reworked throttle bracket assembly to the 5 32 hole you drilled The pulley on bracket will be to the right Do not tighten screw completely yet On lower left corner of the raised metal area on floor just below the throttle pedal Measure 3 8 up and 3 8 over and make a pencil mark This mark is a target to position the lower hole of bracket ...

Страница 57: ...cal spring lock washer to fasten clamp to bracket SPLIT SLEEVE TO BE UNDER CLAMP TUBE 19 BEADS Run bead chain thru pulley and attach to bead chain coupling on pedal Pull cable housing back until it just starts pulling on gas pedal Slide housing cable back 1 8 for slack to let throttle close Tighten 1 4 clamp screw to hold cable NOTE The carpet must be cut to fit around bracket assembly so not to i...

Страница 58: ...m regulator must be used along with the vacuum reservoin VACUUM SCHEMATICS Engine Vacuum r Intake Manifold Vacuum Reservoir To Servo For Manual Transmission Vehicle Attach 1 4 female fully insulated terminal sup plied to brown wire of wiring harness Plug it into fuse panel as shown 58 ...

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