PowerRoll
GB
– 1030 & 1230
Страница 1: ...PowerRoll GB 1030 1230 ...
Страница 2: ...2 ...
Страница 3: ...oller is correctly marked in accordance with the current Road Traffic Act The driver is responsible for the tractor used being large enough to handle the roller properly A minimum of 130 HP 97 kW is recommended Your PowerRoll has Serial number Type designation Month of manufacture Net weight kg Please always quote the serial number when making inquiries about spare parts or service There is a list...
Страница 4: ...ly 6 Starting 9 Operation 9 Unfolding 9 Folding 10 Maintenance 11 REPAIRS 12 Wheels 12 Bearings rings and shafts 13 Rams 16 Outer sections 20 Intermediate sections 20 Drawbar 21 Scrapping 21 OPTIONAL EXTRAS 22 Air brakes 22 Air brake diagram 22 SPARE PARTS 25 ...
Страница 5: ... crust and increases the air supply to the roots The PowerRoll must not be used as a transporter pile driver hydraulic press or the like If in doubt ask your dealer or DAL BO The PowerRoll must not be used for rolling roads or similar hard surfaces When operating the roller the user must sit in the driver s seat of the tractor and there must be no one on the roller or in its immediate vicinity Noi...
Страница 6: ...ters at an approved workshop A crane which can lift at least 1000 kg should be used 1 Fit the central section pos 1 with roller rings and position it in the centre of a flat area of floor so that it is resting on the roller rings and wheel hubs There must be approx 7 m of space on either side of the centre 2 Fit the drawbar pos 2 with the two pins pos 3 They must be inserted from the outside so th...
Страница 7: ...ectly Put a wooden block in between so as not to damage the pin Take care that the section does not swing round Secure the pin with the loose bushing and M12 bolt pos 8 Fig 1 8 Run the rams pos 5 out slightly blue hoses and connect the inner sections with the pins pos 9 When both sections have been fitted swing them out carefully with the rams The rams ensure that they do not swing back and tip ov...
Страница 8: ...njury and mechanical damage Using the roller with a non original hydraulic circuit will invalidate the warranty Dal Bo cannot be held liable for damage caused by a non original hydraulic circuit 14 Operate the large rams so that the roller tips into working position This allows the wheels to be fitted without using a jack 15 Fit the wheels Remember to tighten them properly 16 Lift the drawbar and ...
Страница 9: ...ar is required Defective hoses must be repaired or replaced immediately A broken hose can in bad cases cause personal injury or mechanical damage to the roller in adverse circumstances Operation The roller must always be operated from the driver s seat and there must be no one else in the vicinity of the roller The changeover from transport position to working position should take place while stat...
Страница 10: ...r transfers weight from the central section out to the side sections ensuring uniform pressure across the full working width and giving the roller great freedom to follow uneven ground Check all the accumulators on the machine at least once a year for leaks and to ensure that the precharge pressure is set correctly Contact an authorized Dal Bo dealer for more information Folding First release the ...
Страница 11: ...Follow the instructions for replacing wheel bearings points 1 2 11 12 and 13 Stopring adjustment After the first season the surface of the stoprings will be worn smooth so they will take up slightly less space Adjust the play which has been created down to max 5 mm by moving the stoprings see fig 6 Remember to do the stopring screws up tightly It is advisable to undo and tighten the screws a few t...
Страница 12: ...emoved 7 Fit the outer races from the bearings pos 17 18 in the hub casing pos 22 8 Fit the sealing ring pos 16 9 Fit the inner race from the bearing pos 18 on the axle pos 2 and fit the axle in the hub casing 10 Fit the inner race from the bearing pos 17 on the axle pos 2 11 Screw the nut pos 19 onto the axle pos 2 while turning the hub casing 22 Tighten the nut until it is difficult to turn the ...
Страница 13: ...ng ram blue hoses Attach carefully with two chains straps around the rings approx 1 m apart Lift until the chains straps are taut Undo the nuts by the bearings Lift with the crane until the screws are loose Remove them and the entire shaft can be manoeuvred off Clean the grease off the bearing housing Clean the projecting shaft end with a file to remove any burrs Undo the stop screws in the bearin...
Страница 14: ...he rings are tight up against each other Fig 8 Roller centre Welled rings Start with two rings which are bolted together as shown in fig 9 Fill the shaft until approx 22 cm is left Then finish with two rings bolted together Make sure that the rings are tight up against each other Fig 9 Roller centre Insert the stopring fig 8 10 pos 2 and tighten well It is advisable to undo and tighten it several ...
Страница 15: ...e of the valves red hoses Swing them right out with the other valve blue hoses If the roller is not hitched up to a tractor it must be unfolded carefully to prevent it from tipping over backwards Tip the roller down until the roller rings are standing on the ground The swing rams blue hoses MUST NOT BE OPERATED in this situation Now the bolts holding the ball bearings can be removed Watch your fin...
Страница 16: ...e fig 10 Tip the roller to the vertical THE SWING RAMS MUST NOT be operated before THE ROLLER IS ALL THE WAY UP Rams Swing rams inner fig 22 pos 46 outer fig 23 24 pos 67 This can be done with the roller in transport or working position The rams must be unpressurised in both cases Disconnect the hoses It is advisable to place a bucket underneath to collect oil Take off the split pins and washers t...
Страница 17: ...os 3 is now mounted over the piston rod 4 The sleeve pos 4 is mounted and locked in place with loctite Make sure that the threads are clean no oil or greese With use of loctitte you must not fill the ram with oil the first 12 hours 5 Oil the sleeve and the top end of the ram housing and press the pistion rod into the middel position 6 Screw the gland down tight Ram outside Replacing the packing se...
Страница 18: ... the top pos 7 on the piston rod 4 Fit the sleeve shoe pos 2 and lock the lock nut with Loctite Make sure that the thread is completely clean and free from oil and other impurities before using Loctite Oil must not be put in for 12 hours after using Loctite 5 Lubricate the sleeve pos 3 on the sleeve shoe and the inside of the far end of the ram sleeve with lubricating oil then push the piston into...
Страница 19: ...ngs burrs etc Check whether there is any rust around the oil ring pos 13 in the top If there is it must be removed Fig 13 ASSEMBLY 1 Fit new packings in the top and sleeve shoe Fit the oil ring pos 13 using a piece of pipe which fits round the outside of the lip or a special mandrel Fit the sleeve pos 3 on the sleeve shoe using a round bar screwdriver 2 Lubricate the thread on the top and the ram ...
Страница 20: ...swing round Assemble in reverse order Fig 14 Intermediate sections Intermediate sections should be replaced at a workshop See fig 14 This job is best done with the roller in transport position First remove the outer section as described above Secure the opposite section with a piece of rope to prevent it from swinging out It must be able to tip up from the transport bearing Lift the roller section...
Страница 21: ...actor Lift the front end and remove the jack Lift just in front of the roller s main frame until the main pin is loose Remove the rams This can be done without disconnecting the oil hoses Knock pull the main pin s out Take care that the drawbar does not turn round Assemble in reverse order Scrapping Dismantle the roller in the following order 1 Side shafts with rings see page 11 2 Central shaft wi...
Страница 22: ...den Switzerland Spain and the USA The following service centres are to be found in Germany GESCHÄFTSSTELLE BERLIN Gustav Adolf Str 129 B DGZ 13086 Berlin 0 30 47 80 05 0 Fax 0 30 47 80 05 40 GESCHÄFTSSTELLE FRANKFURT Werrastrasse 25 29 Postfach 90 03 10 60486 Frankfurt 0 69 79 30 08 0 Fax 0 69 79 30 08 39 GESCHÄFTSSTELLE HANNOVER Lagerstrasse 2 30453 Hannover Postfach 91 12 80 30432 Hannover 05 11...
Страница 23: ...H D Ersatzteilvertrieb Werk Köln Deutz Klöckner Humbold Deutz AG 51005 Köln 02 21 8 22 70 78 Fax 02 21 8 22 69 29 Schlüter Anton Schlüter München GmbH Werk Freising Münchener Str 32 85345 Freising 0 81 61 1 30 51 to 1 30 55 Fax 0 81 61 49 01 Case John Deere Ebro Eicher Fendt Fiatagri Ford Hürlimann KHD Lamborghini Landini MF Renault Torpedo Valmet Zetor ZT Dipl Ing Tietjen GmbH Haus der Landtechni...
Страница 24: ...22 0 4 2 Line filter 432 500 020 0 5 1 Trailer brake valve 971 002 150 0 1 Release valve 963 001 012 0 6 1 Tank 40 l Std 640 040 276 0745 10 2 Air tank mounting for 40 l 276 mm 541018 7 Drain valve 934 300 001 0 8 13 2 Membrane ram 20 423 105 900 0 2 Mounting kit long fork 423 000 535 2 2 Brake hub cone key length 225 PBA ST 6006 B318 75x75x400 10 10 215949 ...
Страница 25: ...23 Pos 5 Breakvalve 971 002 150 0 Release valve 963 001 012 0 Figure 18 Pos 6 Airtank 40 ltr Std 640 040 276 0745 10 Pos 7 Drainvalve 934 300 001 0 Figure 19 POS 4 Line filter 432 500 020 0 1 2 Figur 17 ...
Страница 26: ...24 Pos 8 13 Membrane ram 20 423 105 900 0 Break hub key lenth 225 PBA ST 6006 B318 75x400 10 10 215233 Figure 20 ...
Страница 27: ...25 SPARE PARTS ...
