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(3) Perform the check operation following the Check Operation Method of 

the [Service Precautions] label (lower) on the EL. COMPO. BOX lid. 
The system operation for about 40~60 minutes and automatically 
stops the check operation.
If the malfunction code is not displayed in the remote controller after 
the system stop, check operation is completed. Normal operation will 
be possible after 5 minutes. If the malfunction code is displayed in the 
remote controller, correct the malfunction following [Remote controller 
displays malfunction code] and perform the check operation again.

Note

For interrupting the check operation, push RETURN button (BS3).

[Remote controller displays malfunction code]

Note

If any malfunction codes other than the above are displayed, check 
the service manual for how to respond. 

12. ONSITE SETTINGS

Note

In the case of a multi system, all onsite settings should be made on 
the master unit. Settings made on sub units are invalid.
The outdoor unit to which the indoor unit transmission wire are con-
nected is the master unit, and all other units are sub units.

Use the push button switches (BS1 through BS5) on the outdoor unit 
PC-board (A1P) to make the necessary onsite settings.
See the “Service Precautions” label (upper) on the EL. CONPO. BOX 
lid for details on the positions and operating method of the push but-
ton switches and on the onsite setting.
Make sure to record the setting on the accessory “REQUEST FOR 
THE INDICATION” label.

Warning

Electric Shock Warning

Use an insulated rod to operate the push buttons via the inspection 
door of EL. COMPO. BOX lid. 
There is a risk of electric shock if you touch any live parts, since 
this operation must be performed with the power on.

13. TEST RUN

13-1 Before test run

Make sure the following works are completed in accordance with 
the installation manual.

„

Piping work

„

Wiring work

„

Air tight test

„

Vacuum drying

„

Additional refrigerant charge

„

Check operation

Check that all work for the BS, indoor unit are finished and there 
are no danger to operate.

13-2 Test Run

After all works are completed, operate the unit normally and check 
the following.
(1) Make sure the indoor and outdoor units are operating normally.
(2) Operate each indoor unit one by one and make sure the corre-

sponding outdoor unit is also operating.

(3) Check to see if cold (or hot) air is coming out from the indoor unit.
(4) Push the fan direction and strength buttons on the remote control-

ler to see if they operate properly.

Note

Heating is not possible if the outdoor temperature is 24°C or 
higher. Refer to the Operation manual.

If a knocking sound can be heard in the liquid compression of the 
compressor, stop the unit immediately and then energize the 
crank case heater for a sufficient length of time before restarting 
the operation.

Once stopping, the compressor will not restart in about 5 minutes 
even if the On/Off button of the remote controller is pushed.

When the system operation is stopped by the remote controller, 
the outdoor units may continue operating for further 5 minutes at 
maximum.

The outdoor unit fan may rotate at low speeds if the Night-time low 
noise setting or the External low noise level setting is made, but 
this is not a malfunction.

If the check operation was not performed at first istallation, the 
malfunction code “U3” will be displayed in the remote controller. 
Perform the check operation following 

“11-2-2 Procedure of 

Check Operation”

.

13-3 Checks After Test Run

Perform the following checks after the test run is complete.

Record the contents of field setting.

Record them on the accessory “REQUEST FOR THE INDI-
CATION” label.
And attach the label on the back side of the front panel.

Record the installation date.

Record the installation date on the accessory “REQUEST 
FOR THE INDICATION” label in accordance with the 
IEC60335-2-40.
And attach the label on the back side of the front panel.

Note

After the test run, when handing the unit over to the customer, make 
sure the EL.COMPO.BOX lid, the inspection door, and the unit casing 
are all attached.

14. CAUTION FOR REFRIGERANT LEAKS

(Points to note in connection with refrigerant leaks)

Introduction

The installer and system specialist shall secure safety against 
leakage according to local regulations or standards. The following 
standards may be applicable if local regulations are not available.

The VRV System, like other air conditioning systems, uses R410A as 
refrigerant. R410A itself is an entirely safe non-toxic, non-combusti-
ble refrigerant. Nevertheless care must be taken to ensure that air 
conditioning facilities are installed in a room which is sufficiently large. 
This assures that the maximum concentration level of refrigerant gas 
is not exceeded, in the unlikely event of major leak in the system and 
this in accordance to the local applicable regulations and standards.

Maximum concentration level

The maximum charge of refrigerant and the calculation of the maxi-
mum concentration of refrigerant is directly related to the humanly 
occupied space in to which it could leak.

The unit of measurement of the concentration is kg/m

3

 ( the weight in 

kg of the refrigerant gas in 1m

3

 volume of the occupied space).

Compliance to the local applicable regulations and standards for the 
maximum allowable concentration level is required.
In Australia the maximum allowed concentration level of refrigerant to 

a humanly space is limited to 0.35kg/m

3

 for R407C and 0.44kg/m

3

 for 

R410A.

Malfunc-

tion code

Installation error

Remedial action

E3, E4

F3, F6
UF

The shutoff valve of the out-
door unit is left closed.

Open the shutoff valve.

U1

The phases of the power to the 
outdoor unit is reversed.

Exchange two of the three phases (L1, 
L2, L3) to make a proper connection.

U1
U4
LC

No power is supplied to an out-
door, BS or indoor unit (includ-
ing phase interruption).

Make sure the power source wire is prop-
erly connected to the outdoor, BS or 
indoor unit and revise if necessary.

UF

There is conflict on the con-
nection of transmission wiring 
in the system.

Check if the refrigerant piping line and the 
transmission wiring are consistent with 
each other.

E3
F6

UF

Refrigerant overcharge.

Recalculate the additional amount refrig-
erant from the piping length and correct 
the refrigerant charge level by recovering 
any excessive refrigerant with a refriger-
ant recovery machine.

E4
F3

Insufficient refrigerant.

• Check if the additional refrigerant 

charge has been finished correctly.

• Recalculate the additional amount 

refrigerant from the piping length and 
add the adequate amount.

U7, U4
UF, UH

Field wiring is connected to 
"TO MULTI UNIT (Q1,Q2)" ter-
minal on the outdoor unit PC-
board (A1P) when the system 
is one outdoor system.

Remove the line from the “TO MULTI 
UNIT (Q1, Q2)” terminal.

Содержание VRV III REYQ18PY1

Страница 1: ...System air conditioner INSTALLATION MANUAL REYQ18PY1 REYQ20PY1 REYQ22PY1 REYQ24PY1 REYQ26PY1 REYQ28PY1 REYQ30PY1 REYQ32PY1 REYQ34PY1 REYQ36PY1 REYQ38PY1 REYQ40PY1 REYQ42PY1 REYQ44PY1 REYQ46PY1 REYQ48PY1 ...

Страница 2: ...YQ32PY1 E RXYQ34PY1 E RXYQ36PY1 E RXYQ38PY1 E RXYQ40PY1 E RXYQ42PY1 E RXYQ44PY1 E RXYQ46PY1 E RXYQ48PY1 E RXYQ50PY1 E RXYQ52PY1 E RXYQ54PY1 E REYP8PY1 REYP10PY1 REYP12PY1 REYP14PY1 REYP16PY1 REYP18PY1 REYP20PY1 REYP22PY1 REYP24PY1 REYP26PY1 REYP28PY1 REYP30PY1 REYP32PY1 REYP34PY1 REYP36PY1 REYP38PY1 REYP40PY1 REYP42PY1 REYP44PY1 REYP46PY1 REYP48PY1 REYP8PY1B REYP10PY1B REYP12PY1B REYP14PY1B REYP16...

Страница 3: ...lled as a single unit Pattern 1 Pattern 2 Pattern 1 Pattern 2 Pattern 3 When installed in serial 1 4 3 4 3 4 3 4 3 1 2 1 1 1 200 300 Pattern 3 2 1 figure 6 1 2 1 2 3 4 figure 7 A B 1 4 3 2 765 729 631 765 1 2 3 figure 8 4 2 5 1 3 3 6 1 2 3 4 5 6 figure 9 1 2 3 4 4 1 2 3 5 4 6 8 7 16 17 19 18 9 5 6 14 10 11 12 9 9 9 8 7 15 15 13 9 9 5 100 100 100 5 100 100 100 1 2 3 4 figure 5 1 2 3 5 4 6 figure 10...

Страница 4: ...1P A1P TOMULTIUNIT Q1 Q2 2 5 A1P 6 1 1 2 2 7 TOIN DUNIT F1 F2 F1 F2 TOOUT DUNIT F1 F2 F1 F2 9 10 1 TOIN DUNIT F1 F2 F1 F2 TOOUT DUNIT F1 F2 F1 F2 9 10 1 1 2 8 F1 F2 F1 F2 11 1 2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 1 A1P 2 figure 20 1 2 3 4 5 4 4 6 1 2 3 4 5 6 7 4 8 8 L1 L2 L3 N figure 21 figure 23 figure 14 figure 15 figure 16 1 1 1 1 5 16 1 16 2 16 3 6 2 3 4 4 C D 7 8 A 3 4 1 5 2 B 1 2 ...

Страница 5: ...15 1 2 1 2 3 figure 25 1 2 3 4 10 13 14 11 5 6 7 8 9 12 16 17 18 19 15 1 2 3 4 11 12 13 14 9 15 10 5 6 7 8 9 16 17 18 19 20 figure 29 figure 30 1 2 3 4 figure 32 1 2 3 4 5 figure 28 figure 24 1 2 3 4 5 6 7 8 9 10 12 11 In case of 8 12HP type In case of 14 16HP type 1 13 2 3 4 14 5 6 7 8 9 11 10 12 15 ...

Страница 6: ...llowable safety limits in the event of refrigerant leakage Excessive refrigerant in a closed ambient can lead to oxygen defi ciency Contact your dealer for more information Be sure to use only the specified accessories and parts for instal lation work Failure to use the specified parts may result in water leakage electric shocks fire or the unit falling Install the air conditioner on a foundation ...

Страница 7: ...ses covered by the Kyoto Protocol Do not vent gases into the atmosphere Refrigerant type R410A GWP 1 value 1975 1 GWP global warming potential Please fill in with indelible ink the factory refrigerant charge of the product the additional refrigerant amount charged in the field and the total refrigerant charge on the refrigerant charge label supplied with the product The filled out label must be ad...

Страница 8: ...ee the Installation Space Examples for the minimum space requirements Installation Space Examples The installation space requirement shown in figure 2 is a refer ence for cooling operation when the outdoor temperature is 35 C If the design outdoor temperature exceeds 35 C or the heat load exceeds maximum capacity in all the outdoor unit take an even large space on the intake shown in figure 2 Duri...

Страница 9: ...noise Refer to figure 6 The base should support the unit with the extent larger than hatched area in figure 7 If protective rubber is to be attached attach it to the whole face of the base The height of the base should be at least 150mm from the floor Secure the unit to its base using foundation bolts Use four com mercially available M12 type foundation bolts nuts and washers The foundation bolts ...

Страница 10: ...1 1 Before working Caution After removing the gass remove the pinch piping Any gas remaining inside may blow off the pinch piping when you dis solve the brazing causing damage Refer to figure 12 1 Pich piping 4 pieces 2 Do not remove the relay piping 3 Pinch piping 4 Procedure 1 Confirm the shutoff valve is closed 5 Procedure 2 Connect a charge hose to the service port of shutoff valve and remove ...

Страница 11: ...ader so it splits horizontally Refer to figure 15 1 Horizontal surface 2 B arrow view Pattern 1 Pattern 2 Prohibited pattern Change to pattern 1 or pattern 2 to indoor unit to indoor unit to indoor unit to indoor unit Piping between outdoor units to indoor unit Piping between outdoor units Downward inclination Downward inclination Oil remains in piping Front connections Side bottom connections Fro...

Страница 12: ...a m n p 165m Example 8 a o 165m Equvalent pipe length between outdoor unit 2 and indoor unit 190m Note 1 Assume eqivalent pipe length of REFNET joint to be 0 5m that of REFNET header to be 1m that of BSVQ100 160 to be 4m that of BSVQ250 to be 6m for calculation purposes Total piping length from outdoor unit 2 to all indoor unit 1000m Actual pipe length from first outdoor unit multi connection pipi...

Страница 13: ...M72HP KHRP25M73H KHRP25M73HP 2 pipes KHRP26M22H or KHRP26M33H KHRP26M33H KHRP26M72H KHRP26M73H KHRP26M73HP Refrigerant branch kit name Example for indoor units connected downstream Example REFNET joint C Indoor units 5 6 7 8 Example REFNET joint B Indoor units 7 8 Example REFNET header Indoor units 1 2 3 4 5 6 Example REFNET header Indoor units 1 2 3 4 5 6 7 8 The thickness of the pipes in the tab...

Страница 14: ...6 4 0 37 0 18 0 059 0 26 0 12 0 022 1 02 HEAT RECOVER SYSTEM MODEL NAME THE AMOUNT OF REFRIGERANT REYQ18 20PY1 REYQ22 24PY1 REYQ26PY1 REYQ28 30PY1 REYQ32 40PY1 REYQ42PY1 REYQ44 46PY1 REYQ48PY1 1 0kg 1 5kg 2 0kg 2 5kg 3 0kg 3 5kg 4 0kg 4 5kg REFRIGERANT AMOUNT FOR EXCEEDING CONNECTION CAPACITY OF INDOOR UNIT INDOOR CONNECTION CAPACITY MORE THAN 100 120 OR LESS MORE THAN 120 130 OR LESS MODEL NAME R...

Страница 15: ... If there exists the possibility of reversed phase lose phase momentary blackout or the power goes on and off while the prod uct is operating attach a reversed phase protection circuit locally Running the product in reversed phase may break the compres sor and other parts 7 1 Power circuit safety device and cable requirements A power circuit see the following table must be provided for con nection...

Страница 16: ...st be finished simul taneously with the local refrigerant piping and wound with tape field supply as shown in figure 22 Refer to figure 22 1 Suction gas pipe 2 HP LP gas pipe 3 Liquid pipe 4 Insulation material 5 Finishing tape 6 Transmission wiring Transmission wiring between outdoor units in the outdoor multi sys tem must be connected to terminals Q1 and Q2 TO MULTI UNIT Connecting the wires to ...

Страница 17: ...ipe When shipped the unit contains the refrigerant so use caution when attaching the charge hose Air tight test Pressurize the liquid pipe suction gas pipe HP LP gas pipe and equalizer pipe from the service ports of each shutoff valve to 4 0MPa 40bar do not pressurize more than 4 0MPa 40bar If the pres sure does not drop within 24 hours the system passes the test If there is a pressure drop check ...

Страница 18: ...ing an improper material it may cause an explosion or accident R410A is a mixed refrigerant so charging it as a gas will cause the refrigerant composition to change which may prevent normal operation Shutoff valve operation procedure When operating the shutoff valve follow the procedure instructed below Note Do not open the shutoff valve until 10 CHECKING OF DEVICE AND INSTALLATION CONDITIONS are ...

Страница 19: ... how to handle shutoff valves When done or when pausing the refrigerant charging operation close the valve of the refrigerant tank immediately The refrigerant charge port of this product have electric expansion valve The valve will be closed at end of refrigerant charging However the valve will be opened on operation after refrigerant charging check operation nomal operation etc If the tank is lef...

Страница 20: ...harging operation within the refrigerant system that have the power off unit the operation cannot finish properly For confirming the number of the outdoor and indoor units with the power on see How to check how many units are con nected in chapter 11 1 In case of a multi system turn on the power to all outdoor units in the refrigerant system To energize the crankcase heater make sure to turn on fo...

Страница 21: ...irst istallation the malfunction code U3 will be displayed in the remote controller Perform the check operation following 11 2 2 Procedure of Check Operation 13 3 Checks After Test Run Perform the following checks after the test run is complete Record the contents of field setting Record them on the accessory REQUEST FOR THE INDI CATION label And attach the label on the back side of the front pane...

Страница 22: ...ion Where there is an opening without a door or where there are open ings above and below the door which are each equivalent in size to 0 15 or more of the floor area 3 Calculating the refrigerant density using the results of the calcu lations in steps 1 and 2 above If the result of the above calculation exceeds the maximum con centration level then make similar calculations for the second then th...

Страница 23: ...3P201178 5 EM06A072 0702 FS ...

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