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12

7-6 Procedure for Wiring Inside Units

Referring to figure 27, secure and wire the power and transmis-
sion wiring using the included clamp (1), (2), and (3).

Wire so that the ground wiring does not come into contact with the 
compressor lead wiring.
If they touch, this may have an adverse effect on other devices.

The transmission wiring must be at least 50 mm away from the 
power wiring.

Make sure all wiring do not contact to the pipes (hatching parts in 
the figure 24).

(Refer to figure 24)

1.

Retain with accessory clamp (3).

2.

Electric conduit

3.

When routing out the power/ground wires from the left side.

4.

When routing out the transmission wiring from the open-
ing for piping.

5.

When routing out the power/ground wires from the front.

6.

Clear over 50 mm.

7.

When routing out the transmission wiring from the 
knockout hole.

8.

Retain to the back of the column support with the acces-
sory clamp (2).

9.

When routing out the power/ground wires from the right side.

10.

Power wiring

11.

Transmission wiring

12.

Ground wire

13.

Secure to the back side of the support beam using the 
accessory clamp (1).

14.

Retain to the back of the column support with the acces-
sory clamp (2).

15.

When wiring, exercise sufficient caution not to detach the 
acoustic insulators from the compressor.

Note

After wiring work is completed, check to make sure there are no 
loose connections among the electrical parts in the 
EL.COMPO.BOX.

8.

AIR TIGHT TEST AND VACUUM DRYING

 After finished piping work, carry out air tight test and vacuum drying.

Note

Always use nitrogen gas for the airtightness test.

Absolutely do not open the shutoff valve until the main power ciruit 
insulation measurement has been completed. (measuring after 
the shutoff valve is opened will cause the insulation value to drop.)

<Needed tools>

<The system for air tight test and vacuum drying>

Referring to figure 25, connect an nitrogen tank, refrigerant tank, 
and a vacuum pump to the outdoor unit.
The refrigerant tank and the charge hose connection to refrigerant 
charge port or the valve A in figure 25 are needed in 

“11. ADDI-

TIONAL REFRIGERANT CHARGE AND CHECK OPERATION”

.

(Refer to figure 25)

1.

Gauge manifold

2.

Nitrogen

3.

Measuring device

4.

R410A tank (with siphon)

5.

Vacuum pump

6.

Charge hose

7.

Equalizer pipe shutoff valve

8.

HP/LP gas pipe shutoff valve

9.

Suction gas pipe shutoff valve

10.

Liquid pipe shutoff valve

11.

Refrigerant charge port

12.

Valve A

13.

Valve B

14.

Valve C

15.

Outdoor unit

16.

To BS (or indoor) unit

17.

Shutoff valve

18.

Service port

19.

Field piping

20.

Gas flow

Note

The airtightness test and vacuum drying 
should be done using the service ports of 
equalizer pipe, HP/LP gas pipe, suction gas 
pipe and liquid pipe shutoff valve.
See the [R410A] Label attached to the front 
plate of the outdoor unit for details on the 
location of the service port (see figure at right)

See 

[Shutoff valve operation procedure] 

in 

“11-1 Before working”

 for details on han-

dling the shutoff valve.

The refrigerant charge port is connected to unit pipe.
When shipped, the unit contains the refrigerant, so use caution 
when attaching the charge hose.

<Air tight test>

Pressurize the liquid pipe, suction gas pipe, HP/LP gas pipe and 
equalizer pipe from the service ports of each shutoff valve to 4.0MPa 
(40bar) (do not pressurize more than 4.0MPa (40bar)). If the pres-
sure does not drop within 24 hours, the system passes the test.
If there is a pressure drop, check for leaks, make repairs and perform 
the airtight test again.

<Vacuum drying>

Evacuate the system from the liquid pipe, suction gas pipe, HP/LP 
gas pipe and equalizer pipe shutoff valve service ports by using a 
vacuum pump for more than 2 hours and bring the system to
–100.7kPa or less. After keeping the system under that condition 
for more than 1 hour, check if the vacuum gauge rises or not. If it 
rises, the system may either contain moisture inside or have leaks.

Note

If moisture might enter the piping, follow belows.
(I.e., if doing work during the rainy season, if the actual work 
takes long enough that condensation may form on the inside of 
the pipes, if rain might enter the pipes during work, etc.)

(1) After performing the vacuum drying for two hours, pressurize to 

0.05 MPa (i.e., vacuum breakdown) with nitrogen gas, then 
depressurize down to –100.7 kPa for an hour using the vacuum 
pump (vacuum drying). 

(2) If the pressure does not reach –100.7 kPa even after depressur-

izing for at least two hours, repeat the vacuum breakdown - vac-
uum drying process.

After vacuum drying, maintain the vacuum for an hour and make sure 
the pressure does not rise by monitoring with a vacuum gauge.

9.

PIPE INSULATION

Insulation of pipes should be done after performing “

8. AIR TIGHT 

TEST AND VACUUM DRYING

”.

Always insulate the liquid piping, the HP/LP gas piping, the gas 
piping, the equalizer pipe (between the outdoor units for the out-
door multi system) and these pipe connections.
Failing to insulate the pipes may cause leaking or burns.
Especially, be sure to insulate the HP/LP gas piping as withstand-
ing as the suction pipe because the suction gas follows in the HP/
LP gas piping when the system is whole cooling mode.
And be sure to use the insulation which can withstand such tem-
peratures of 120°C or more for the HP/LP gas piping, the equal-
izer pipe and the gas piping because the HP/LP gas follows in 
these pipings.

Reinforce the insulation on the refrigerant piping according to the 
installation environment. Condensation might form on the surface 
of the insulation. Refer to the below.

„

Ambient temperature : 30°C, humidity : 75% to 80% RH : min. 
thickness : 15mm.

„

If the ambient temperature exceeds 30°C and the humidity 
80% RH, then the min. thickness is 20mm.
See the Engineering data book for detail.

Gauge manifold
Charge hose 
valve

• To prevent entry of any impurities and insure 

sufficient pressure resistance, always use the 
special tools dedicated for R410A.

• Use charge hose that have pushing stick for 

connecting to service port of shutoff valves or 
refrigerant charge port.

Vacuum pump

• The vacuum pump for vacuum drying should 

be able to lower the pressure to –100.7kPa 
(5 Torr –755mm Hg).

• Take care the pump oil never flow backward 

into the refrigerant pipe during the pump stops.

[R410A] Label

Содержание VRV III REYQ18PY1

Страница 1: ...System air conditioner INSTALLATION MANUAL REYQ18PY1 REYQ20PY1 REYQ22PY1 REYQ24PY1 REYQ26PY1 REYQ28PY1 REYQ30PY1 REYQ32PY1 REYQ34PY1 REYQ36PY1 REYQ38PY1 REYQ40PY1 REYQ42PY1 REYQ44PY1 REYQ46PY1 REYQ48PY1 ...

Страница 2: ...YQ32PY1 E RXYQ34PY1 E RXYQ36PY1 E RXYQ38PY1 E RXYQ40PY1 E RXYQ42PY1 E RXYQ44PY1 E RXYQ46PY1 E RXYQ48PY1 E RXYQ50PY1 E RXYQ52PY1 E RXYQ54PY1 E REYP8PY1 REYP10PY1 REYP12PY1 REYP14PY1 REYP16PY1 REYP18PY1 REYP20PY1 REYP22PY1 REYP24PY1 REYP26PY1 REYP28PY1 REYP30PY1 REYP32PY1 REYP34PY1 REYP36PY1 REYP38PY1 REYP40PY1 REYP42PY1 REYP44PY1 REYP46PY1 REYP48PY1 REYP8PY1B REYP10PY1B REYP12PY1B REYP14PY1B REYP16...

Страница 3: ...lled as a single unit Pattern 1 Pattern 2 Pattern 1 Pattern 2 Pattern 3 When installed in serial 1 4 3 4 3 4 3 4 3 1 2 1 1 1 200 300 Pattern 3 2 1 figure 6 1 2 1 2 3 4 figure 7 A B 1 4 3 2 765 729 631 765 1 2 3 figure 8 4 2 5 1 3 3 6 1 2 3 4 5 6 figure 9 1 2 3 4 4 1 2 3 5 4 6 8 7 16 17 19 18 9 5 6 14 10 11 12 9 9 9 8 7 15 15 13 9 9 5 100 100 100 5 100 100 100 1 2 3 4 figure 5 1 2 3 5 4 6 figure 10...

Страница 4: ...1P A1P TOMULTIUNIT Q1 Q2 2 5 A1P 6 1 1 2 2 7 TOIN DUNIT F1 F2 F1 F2 TOOUT DUNIT F1 F2 F1 F2 9 10 1 TOIN DUNIT F1 F2 F1 F2 TOOUT DUNIT F1 F2 F1 F2 9 10 1 1 2 8 F1 F2 F1 F2 11 1 2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 1 A1P 2 figure 20 1 2 3 4 5 4 4 6 1 2 3 4 5 6 7 4 8 8 L1 L2 L3 N figure 21 figure 23 figure 14 figure 15 figure 16 1 1 1 1 5 16 1 16 2 16 3 6 2 3 4 4 C D 7 8 A 3 4 1 5 2 B 1 2 ...

Страница 5: ...15 1 2 1 2 3 figure 25 1 2 3 4 10 13 14 11 5 6 7 8 9 12 16 17 18 19 15 1 2 3 4 11 12 13 14 9 15 10 5 6 7 8 9 16 17 18 19 20 figure 29 figure 30 1 2 3 4 figure 32 1 2 3 4 5 figure 28 figure 24 1 2 3 4 5 6 7 8 9 10 12 11 In case of 8 12HP type In case of 14 16HP type 1 13 2 3 4 14 5 6 7 8 9 11 10 12 15 ...

Страница 6: ...llowable safety limits in the event of refrigerant leakage Excessive refrigerant in a closed ambient can lead to oxygen defi ciency Contact your dealer for more information Be sure to use only the specified accessories and parts for instal lation work Failure to use the specified parts may result in water leakage electric shocks fire or the unit falling Install the air conditioner on a foundation ...

Страница 7: ...ses covered by the Kyoto Protocol Do not vent gases into the atmosphere Refrigerant type R410A GWP 1 value 1975 1 GWP global warming potential Please fill in with indelible ink the factory refrigerant charge of the product the additional refrigerant amount charged in the field and the total refrigerant charge on the refrigerant charge label supplied with the product The filled out label must be ad...

Страница 8: ...ee the Installation Space Examples for the minimum space requirements Installation Space Examples The installation space requirement shown in figure 2 is a refer ence for cooling operation when the outdoor temperature is 35 C If the design outdoor temperature exceeds 35 C or the heat load exceeds maximum capacity in all the outdoor unit take an even large space on the intake shown in figure 2 Duri...

Страница 9: ...noise Refer to figure 6 The base should support the unit with the extent larger than hatched area in figure 7 If protective rubber is to be attached attach it to the whole face of the base The height of the base should be at least 150mm from the floor Secure the unit to its base using foundation bolts Use four com mercially available M12 type foundation bolts nuts and washers The foundation bolts ...

Страница 10: ...1 1 Before working Caution After removing the gass remove the pinch piping Any gas remaining inside may blow off the pinch piping when you dis solve the brazing causing damage Refer to figure 12 1 Pich piping 4 pieces 2 Do not remove the relay piping 3 Pinch piping 4 Procedure 1 Confirm the shutoff valve is closed 5 Procedure 2 Connect a charge hose to the service port of shutoff valve and remove ...

Страница 11: ...ader so it splits horizontally Refer to figure 15 1 Horizontal surface 2 B arrow view Pattern 1 Pattern 2 Prohibited pattern Change to pattern 1 or pattern 2 to indoor unit to indoor unit to indoor unit to indoor unit Piping between outdoor units to indoor unit Piping between outdoor units Downward inclination Downward inclination Oil remains in piping Front connections Side bottom connections Fro...

Страница 12: ...a m n p 165m Example 8 a o 165m Equvalent pipe length between outdoor unit 2 and indoor unit 190m Note 1 Assume eqivalent pipe length of REFNET joint to be 0 5m that of REFNET header to be 1m that of BSVQ100 160 to be 4m that of BSVQ250 to be 6m for calculation purposes Total piping length from outdoor unit 2 to all indoor unit 1000m Actual pipe length from first outdoor unit multi connection pipi...

Страница 13: ...M72HP KHRP25M73H KHRP25M73HP 2 pipes KHRP26M22H or KHRP26M33H KHRP26M33H KHRP26M72H KHRP26M73H KHRP26M73HP Refrigerant branch kit name Example for indoor units connected downstream Example REFNET joint C Indoor units 5 6 7 8 Example REFNET joint B Indoor units 7 8 Example REFNET header Indoor units 1 2 3 4 5 6 Example REFNET header Indoor units 1 2 3 4 5 6 7 8 The thickness of the pipes in the tab...

Страница 14: ...6 4 0 37 0 18 0 059 0 26 0 12 0 022 1 02 HEAT RECOVER SYSTEM MODEL NAME THE AMOUNT OF REFRIGERANT REYQ18 20PY1 REYQ22 24PY1 REYQ26PY1 REYQ28 30PY1 REYQ32 40PY1 REYQ42PY1 REYQ44 46PY1 REYQ48PY1 1 0kg 1 5kg 2 0kg 2 5kg 3 0kg 3 5kg 4 0kg 4 5kg REFRIGERANT AMOUNT FOR EXCEEDING CONNECTION CAPACITY OF INDOOR UNIT INDOOR CONNECTION CAPACITY MORE THAN 100 120 OR LESS MORE THAN 120 130 OR LESS MODEL NAME R...

Страница 15: ... If there exists the possibility of reversed phase lose phase momentary blackout or the power goes on and off while the prod uct is operating attach a reversed phase protection circuit locally Running the product in reversed phase may break the compres sor and other parts 7 1 Power circuit safety device and cable requirements A power circuit see the following table must be provided for con nection...

Страница 16: ...st be finished simul taneously with the local refrigerant piping and wound with tape field supply as shown in figure 22 Refer to figure 22 1 Suction gas pipe 2 HP LP gas pipe 3 Liquid pipe 4 Insulation material 5 Finishing tape 6 Transmission wiring Transmission wiring between outdoor units in the outdoor multi sys tem must be connected to terminals Q1 and Q2 TO MULTI UNIT Connecting the wires to ...

Страница 17: ...ipe When shipped the unit contains the refrigerant so use caution when attaching the charge hose Air tight test Pressurize the liquid pipe suction gas pipe HP LP gas pipe and equalizer pipe from the service ports of each shutoff valve to 4 0MPa 40bar do not pressurize more than 4 0MPa 40bar If the pres sure does not drop within 24 hours the system passes the test If there is a pressure drop check ...

Страница 18: ...ing an improper material it may cause an explosion or accident R410A is a mixed refrigerant so charging it as a gas will cause the refrigerant composition to change which may prevent normal operation Shutoff valve operation procedure When operating the shutoff valve follow the procedure instructed below Note Do not open the shutoff valve until 10 CHECKING OF DEVICE AND INSTALLATION CONDITIONS are ...

Страница 19: ... how to handle shutoff valves When done or when pausing the refrigerant charging operation close the valve of the refrigerant tank immediately The refrigerant charge port of this product have electric expansion valve The valve will be closed at end of refrigerant charging However the valve will be opened on operation after refrigerant charging check operation nomal operation etc If the tank is lef...

Страница 20: ...harging operation within the refrigerant system that have the power off unit the operation cannot finish properly For confirming the number of the outdoor and indoor units with the power on see How to check how many units are con nected in chapter 11 1 In case of a multi system turn on the power to all outdoor units in the refrigerant system To energize the crankcase heater make sure to turn on fo...

Страница 21: ...irst istallation the malfunction code U3 will be displayed in the remote controller Perform the check operation following 11 2 2 Procedure of Check Operation 13 3 Checks After Test Run Perform the following checks after the test run is complete Record the contents of field setting Record them on the accessory REQUEST FOR THE INDI CATION label And attach the label on the back side of the front pane...

Страница 22: ...ion Where there is an opening without a door or where there are open ings above and below the door which are each equivalent in size to 0 15 or more of the floor area 3 Calculating the refrigerant density using the results of the calcu lations in steps 1 and 2 above If the result of the above calculation exceeds the maximum con centration level then make similar calculations for the second then th...

Страница 23: ...3P201178 5 EM06A072 0702 FS ...

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