Commissioning
Installer reference guide
26
RZAG71~Y1
Sky Air Alpha-series
4P573381-1 – 2019.04
7
Commissioning
7.1
Overview: Commissioning
This chapter describes what you have to do and know to
commission the system after it is installed.
Typical workflow
Commissioning typically consists of the following stages:
1
Checking the "Checklist before commissioning".
2
Performing a test run for the system.
7.2
Precautions when commissioning
INFORMATION
During the first running period of the unit, the required
power may be higher than stated on the nameplate of the
unit. This phenomenon is caused by the compressor, that
needs a continuous run time of 50 hours before reaching
smooth operation and stable power consumption.
NOTICE
Before starting up the system, the unit MUST be energised
for at least 6 hours. The crankcase heater needs to heat
up the compressor oil to avoid oil shortage and
compressor breakdown during startup.
NOTICE
ALWAYS operate the unit with thermistors and/or pressure
sensors/switches. If NOT, burning of the compressor might
be the result.
NOTICE
ALWAYS complete the refrigerant piping of the unit before
operating. If NOT, the compressor will break.
NOTICE
Cooling operation mode
. Perform the test run in cooling
operation mode so that stop valves failing to open can be
detected. Even if the user interface was set to heating
operation mode, the unit will run in cooling operation mode
during 2‑3 minutes (although the user interface will display
the heating icon), and then automatically switch to heating
operation mode.
NOTICE
If you cannot operate the unit in test run, see
codes when performing a test run" on page 27
.
WARNING
If the panels on the indoor units are not installed yet, make
sure to power OFF the system after finishing the test run.
To do so, turn OFF operation via the user interface. Do
NOT stop operation by turning OFF the circuit breakers.
7.3
Checklist before commissioning
After the installation of the unit, first check the items listed below.
Once all checks are fulfilled, the unit must be closed. Power-up the
unit after it is closed.
You read the complete installation instructions, as
described in the
installer reference guide
.
The
indoor units
are properly mounted.
In case a wireless user interface is used: The
indoor unit
decoration panel
with infrared receiver is installed.
The
outdoor unit
is properly mounted.
The following
field wiring
has been carried out according
to this document and the applicable legislation:
▪ Between the local supply panel and the outdoor unit
▪ Between the outdoor unit and the indoor unit (master)
▪ Between the indoor units
There are NO
missing phases
or
reversed phases
.
The system is properly
earthed
and the earth terminals
are tightened.
The
fuses
or locally installed protection devices are
installed according to this document, and have NOT been
bypassed.
The
power supply voltage
matches the voltage on the
identification label of the unit.
There are NO
loose connections
or damaged electrical
components in the switch box.
The
insulation resistance
of the compressor is OK.
There are NO
damaged components
or
squeezed
pipes
on the inside of the indoor and outdoor units.
There are NO
refrigerant leaks
.
The correct pipe size is installed and the
pipes
are
properly insulated.
The
stop valves
(gas and liquid) on the outdoor unit are
fully open.
7.4
To perform a test run
This task is only applicable when using the BRC1E52 or BRC1E53
user interface. When using any other user interface, see the
installation manual or service manual of the user interface.
NOTICE
Do not interrupt the test run.
INFORMATION
Backlight.
To perform an ON/OFF action on the user
interface, the backlight does not need to be lit. For any
other action, it needs to be lit first. The backlight is lit for
±30 seconds when you press a button.
1
Perform introductory steps.
#
Action
1
Open the liquid stop valve and gas stop valve by
removing the cap and turning counterclockwise with a
hex wrench until it stops.
2
Close the service cover to prevent electric shocks.
3
Turn ON power for at least 6 hours before starting
operation to protect the compressor.
4
On the user interface, set the unit to cooling operation
mode.
2
Start the test run
#
Action
Result
1
Go to the home menu.
Cool
Set to
28
°C