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Operation manual

21

EWYQ080~250DAYN

Packaged air-cooled water chillers

4PW35558-1B

When a safety device was activated, stop the unit and find out why
the safety device was activated before resetting it. Under no circum-
stances safety devices may be bridged or changed to a value other
than the factory setting. If the cause of the problem cannot be found,
call your local dealer.

Symptom 1: The unit does not start, but the ON LED lights up

Symptom 2: The unit does not start, but the ON LED is flashing

Symptom 3: The unit does not start and the ON LED does not light up

3

Symptom 4: The circuit does not start up

Symptom 5: Safety devices are activated and alarm messages are 
displayed

5.1

5.2

5.3

5.4

5.5

UNIT WARNING

0AE:FLOW HAS STOPPED

5.2

0C9:INL SENSOR ERR

7

1E3:HP SETBACK

5.7

1E6:COMPR PR

5.13

153:FAN OVERC. ST1

5.4

153:FAN OVERC. ST2

5.4

153:FAN OVERC. ST3

5.4

2E3:HP SETBACK

5.7

2E6:COMPR PR

5.13

253:FAN OVERC. ST1

5.4

253:FAN OVERC. ST2

5.4

253:FAN OVERC. ST3

5.4

NETWORK 

SAFETY

0C9:INL SENSOR ERR

7

0U4:PCB COMM.PROBLEM

12

0U4:SW VERSION ERR

13

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The temperature setting is not 
correct.

Check the controller setpoint.

The flowstart timer is still running.

The unit will start after approx. 15 
seconds. Make sure that water is 
flowing through the evaporator.

The circuit can not start up.

Refer to 

Symptom 4: The circuit 

does not start up

.

Unit is in manual mode (all 
compressors at 0%).

Check on the controller.

Power supply failure.

Check the voltage on the supply 
panel.

Blown fuse or interrupted protection 
device.

Inspect fuses and protection 
devices. Replace by fuses of the 
same size and type (refer to 

"Electrical specifications" on 
page 2

).

Loose connections.

Inspect connections of the field 
wiring and the internal wiring of the 
unit. Tighten all loose connections.

Shorted or broken wires.

Test circuits using a tester and repair 
if necessary.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The remote ON/OFF input is 
enabled and the remote switch is off.

Put the remote switch on or disable 
the remote ON/OFF input.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The unit is in failure mode.

Refer to 

Symptom 5: Safety devices 

are activated and alarm messages 
are displayed

.

One of the following safety devices is 
activated:

• Flowswitch (S8L,S9L)
• Emergency stop

Refer to 

Symptom 5: Safety devices 

are activated and alarm messages 
are displayed

.

The ON LED is broken.

Contact your local dealer.

Message safety menu

Symptom

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

One of the following safety devices is 
activated:

• Compressor thermal protector (Q*M)
• Overcurrent relay (K*S)
• Discharge thermal protector
• Low pressure
• High pressure switch (S*PH)
• Reverse phase protector
• Freeze-up

Check on the controller and refer to 

Symptom 5: Safety devices are 
activated and alarm messages are 
displayed

.

The anti-recycling timer is still active.

The circuit can only start up after 
approximately 5 minutes.

The guard timer is still active.

The circuit can only start up after 
approximately 3 minutes.

The circuit is limited to 0%.

Check the enable/disable capacity 
limitation remote contact.

Symptom 5.1:  Freeze-up protection is activated

(

0A4:FREEZE UP

)

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Water flow too low.

Increase the water flow.

Inlet temperature to the evaporator is 
too low.

Increase the inlet water temperature.

Flow switch is not working or no 
water flow.

Check the flow switch and the water 
pump.

RESET

After temperature increase the 
freeze-up is reset automatically, but 
the circuit controller needs to be 
reset.

Symptom 5.2:  Flowswitch is activated 

(

0AE:FLOW HAS STOPPED

)

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

No water flow or too low water flow.

Check the water pump filter and the 
water circuit for obstructions.

RESET

After finding the cause, the 
flowswitch is reset automatically, but 
the controller still needs to be reset.

Symptom 5.3:  Pump interlock contact is open

(

0AE:PUMPINTERLOCK

)

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The pump interlock contact is not 
closed.

Make sure a pump interlock contact 
is wired correctly and closed when 
the pump starts operating.

RESET

Only if a pump contactor is 
present
: Switch the black handle on 
the pump fuse inside the switchbox 
and reset the controller.

Symptom 5.4:  Fan overcurrent is activated 

(

153

/

253:FAN OVERC. 1

/

2

/

3

)

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Mechanical failure (fan is blocked).

Check that the fan rotates freely.

Air flow in the unit too low or outdoor 
temperature too high.

Clean the air heat exchanger 
properly.

RESET

Push the blue button on the fan fuse 
inside the switchbox and reset the 
controller.

Symptom 5.5:  EEV driver is not operating

(

0A9:EEV

 

PCB

 (

COMM

ERR

1A9

/

2A9:EEV

 

ERR

)

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The EEV driver is not operating.

Check the power supply to the EEV 
driver.
Check if the address setting by 
DIP-switch is according to the 
wiring diagram.

Содержание EWYQ080DAYN

Страница 1: ...OPERATION MANUAL EWYQ080DAYN EWYQ100DAYN EWYQ130DAYN EWYQ150DAYN EWYQ180DAYN EWYQ210DAYN EWYQ230DAYN EWYQ250DAYN Packaged air cooled water chillers...

Страница 2: ...make sure that it has been properly installed It is therefore necessary to carefully read the installation manual supplied with the unit and the recommendations listed in Checks before initial start...

Страница 3: ...p 15 15 20 20 13 13 13 13 15 15 15 15 Phase 3 Frequency Hz 50 Voltage V 400 Maximum running current Circuit 1 Circuit 2 A A 39 39 51 51 35 35 35 35 39 39 39 39 Control and fan motor Phase 1 Frequency...

Страница 4: ...r supply intake 32 Liquid receiver 2 Condenser in cooling mode or evaporator in heating mode 17 Switchbox 33 Pump optional 18 Digital display controller behind service panel 34 Buffer tank optional 3...

Страница 5: ...nters the evaporator via an expansion valve The expansion valve brings the liquid refrigerant to a pressure at which it can easily be evaporated in the evaporator p M12C M11C M15F M13F M14F R14T B1PL...

Страница 6: ...al The controller will detect the shut down of the compressor The controller needs to be reset manually Reverse phase protector general safety device The reverse phase protectors prevent the unit from...

Страница 7: ...ercurrent relay for circuit 1 K15F Fancontactor for circuit 1 only for EWYQ080 100 and EWYQ180 250 K15S Fan overcurrent relay for circuit 1 only for EWYQ080 100 and EWYQ180 250 K16F Fancontactor for c...

Страница 8: ...ally installed protection devices are of the size and type specified in the installation manual Make sure that neither a fuse nor a protection device has been bypassed 3 Earth wiring Make sure that th...

Страница 9: ...k oriented modular structure Apart from the first section which gives a brief description of the controller itself each section or subsection deals with a specific task you can perform with the unit D...

Страница 10: ...n a unit with status NORMAL or STANDBY all other units with status NORMAL or STANDBY will be ON or OFF If the key is pressed on a unit with status DISCONNECT ON OFF only this unit will be ON or OFF Co...

Страница 11: ...ter temperature has not risen enough compared to previous switch off of the compressor FREE COOLING free cooling mode is active TIMER BUSY the actual value of one of the compressor timers is not zero...

Страница 12: ...work safety occurs in a DICN configuration the slaves not detected by the network will function as stand alone units If a slave unit can not be found by the network the red light inside the key of the...

Страница 13: ...l informa tion about the current Ampere and voltage of the unit _v 0U4 013 6 11 12 H 012 0 21 22 H _ COOL INLSP1 012 0 INLET WATER 013 6 OUTLET WATER 007 0 AMBIENT 006 5 _ C1 TEMP READOUT C11 DISCHARG...

Страница 14: ...IC READOUT YES _v MANUAL DEFROST UNIT DEFROST OFF CIR1 DEFROST OFF CIR2 DEFROST OFF _ DEFROST MIN TIME BETWEEN DEFROST NORMAL ENTER SERVICE PASSWORD 0000 TO LOGIN To check the actual value of the gene...

Страница 15: ...2 C12RH 00000hCS 00000 C12C 00000h H 00000h _ UNIT HISTORY 002 C21RH 00000hCS 00000 C21C 00000h H 00000h _ UNIT HISTORY 002 C22RH 00000hCS 00000 C22C 00000h H 00000h _ UNIT HISTORY 002 AI1 NONE AI2 NO...

Страница 16: ...control mode The unit is equipped with a thermostat which controls the cooling or heating capacity of the unit Select the appropriate mode MANUAL CONTROL manual control mode the operator controls the...

Страница 17: ...ntrol The DUAL PUMP screen of the usersettings menu allows the user to define the steering of two pumps for this to be possible a changeable digital output has to be configured for a second pump in th...

Страница 18: ...however will only come into operation if another unit is in alarm another unit is in DISCONNECT ON OFF mode the setpoint is not reached when all other units have been running on full capacity for some...

Страница 19: ...counting when the compressor circuit 1 2 has started During the countdown the compressor cannot be restarted MINIMUM RUNNING TIME M RT 120 sec starts counting when the compressor has started During th...

Страница 20: ...h REMOTE COOL HEAT indicates the position of the remote cool heat switch CAP LIMIT 25 50 75 SET indicates the position of the enable disable capacity limitation switches LOW NOISE indicates the status...

Страница 21: ...next number When pressing the key on the last number the confirmation of the new password is completed TROUBLESHOOTING This section provides useful information for diagnosing and correcting certain t...

Страница 22: ...y devices are activated and alarm messages are displayed The ON LED is broken Contact your local dealer Message safety menu Symptom POSSIBLE CAUSES CORRECTIVE ACTION One of the following safety device...

Страница 23: ...or is not locked RESET After temperature decrease the thermal protector is reset automatically and the compressor will start again This is not detected by the controller If the protector is activated...

Страница 24: ...essary in the electrical compartment of the unit voltage drop due to supply cables is too high POSSIBLE CAUSES CORRECTIVE ACTION The sensor is broken or not correctly wired Check if the wiring is acco...

Страница 25: ...er quality refer to the installation manual of the unit for specifications of the water quality Water filters Make sure to clean the water filter in front of the evaporator water inlet once every 4 mo...

Страница 26: ...s load up requests of maximum 2 compressors at a time A Load up request of 1 compressor B No action C Load down request of 1 compressor D Inlet setpoint E Outlet setpoint INLET CONTROL Default value L...

Страница 27: ...TING SETPOINT MODE AMBIENT MAXPOS 03 0 NEG 00 0 RF 020 0 SLOPE 006 0 12 0 C 13 5 C 15 0 C 18 0 C 17 5 C 10 0 C 20 0 C 6 0 C 3 0 C 10 0 C A B AMBIENT _ FLOATING SETPOINT MODE CH AI SLOPE NTC MAXPOS 03...

Страница 28: ...FO FAN ST VA Y 2PUMP Y HEATERTAPE Y FAN DO ST 2 DO INV 2 ENTER PASSWORD PASSWORD 0000 TO LOGIN ENTER PASSWORD PASSWORD 0000 TO LOGIN _ COOLING HEATING MODE COOLING STARTUP BUSY READOUT MENU SETPOINTS...

Страница 29: ...ACT C12 OFF SAFETY ACT UNIT CAPACITY 000 _ UNIT STATUS C21 OFF SAFETY ACT C22 OFF SAFETY ACT _ C1 ACT PRESSURES HP1 019 0b 050 8 LP1 004 4b 05 2 FAN1 OFF _ UNIT HISTORY 002 HP2 019 0b 050 8 LP2 004 4...

Страница 30: ...4PW35558 1B Copyright Daikin...

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