Daikin EWAH TZ D Series Скачать руководство пользователя страница 11

D-EIMAC01603-18_04EN- 11/53 

33.  The user is responsible for overall evaluation of the risk of fire in the place of installation (for example, calculation 

of the fire load) 

34.  During transport, always secure the unit to the bed of the vehicle to prevent it from moving about and overturning 
35.  The machine must be transported according to the regulations in force taking into account the characteristics 

of the fluids in the machine and the description of these on the safety data sheet  

36.  Inappropriate  transport  can  cause  damage  to  the  machine  and  even  leaking  of  the  refrigerant  fluid.  Before 

startup, the machine must be checked for leaks and repaired accordingly. 

37.  The accidental discharge of refrigerant in a closed area can cause a lack of oxygen and, therefore, the risk of 

asphyxiation:  install  the  machinery  in  a  well  ventilated  environment  according  to  EN  378-3  and  the  local 
regulations in force. 

38.  The installation must comply with the requirements of EN 378-3 and the local regulations in force; in the case 

of  installations  indoors,  good  ventilation  must  be  guaranteed  and  refrigerant  detectors  must  be  fitted  when 
necessary. 

1.2 

Description 

The unit you bought is an “air cooled chiller”, a machine aimed to cool water (or water-glycol mixture) within the limits 
described in the following manual. The unit operation is based on vapour compression, condensation and evaporation 
according to the inverse Carnot cycle. The main components are: 

Screw compressor to rise the refrigerant vapour pressure from evaporating pressure to condensing pressure 

Condenser,  where  high  pressure  vapour  condensates  rejecting  heat  removed  from  the  chilled  water  in  the 
atmosphere thanks to an air-cooled heat exchanger. 

Expansion valve allowing to reduced the pressure of condensed liquid from condensing pressure to evaporating 
pressure. 

Evaporator, where the low pressure liquid refrigerant evaporates to cool the water  

EWFD-TZD, EWFH-TZD  and EWFS-TZD  ranges are equipped with hydronic free cooling systems. When free cooling 
mode  is  active  (below  a  specific  OAT),  water-glycol  mixture  flows  through  dedicated  MCH  coils  before  entering  the 
evaporator. The water-glycol mixture is cooled down thanks to outside air.  

All units are delivered with 

wiring diagrams

,

 certified drawings, nameplate

; and 

DOC (Declaration Of Conformity)

;  

these documents show all technical data for the unit you have bought and they 

MUST BE CONSIDERED ESSENTIAL 

DOCUMENTS OF THIS MANUAL. 

In case of any discrepancy between this manual and the equipment’s documents please refer to on board documents . In 
case of any doubt contact the manufacturer representative. 

The purpose of this manual is to allow the installer and the qualified operator to ensure proper installation, commissioning 
and maintenance of the unit, without any risk to people, animals and/or objects. 

1.3 

Information about R1234ze(E) refrigerant 

This product can be equipped with refrigerant R1234ze(E) which has minimal impact to the environment, thanks to its low 
value of Global Warming Potential (GWP). 
R1234ze(E) refrigerant is classified by European Directive 2014/68/EU as a Group 2 (non-dangerous) substance, as 

it is 

nonflammable at standard ambient temperature and non-toxic

. Due to this, no special precautions are required for 

storage, transport and handling. 
Daikin Applied Europe S.p.A. products comply with applicable European Directives and refer for unit design to product 
Standard  EN378:2016  and  industrial  Standard  ISO5149.  Local  authorities  approval  should  be  verified  referring  to 
European Standard EN378 and/or ISO 5149 (where R1234ze(E) is classified A2L 

– Mildly flammable gas). 

 

Table 6 - Physical characteristics of refrigerant R1234ze(E)

 

 

Safety Class 

A2L 

PED Fluid Group 

Pratical limit (kg/m

3

0 061 

ATEL/ ODL (kg/m

3

0,28 

LFL (kg/m

3

)@ 60°C 

0 303 

Vapour density @25°C, 101.3 kPa (kg/m

3

4,66 

Molecular Mass 

114,0 

Normal Boling Point (°C) 

-19 

GWP (100 yr ITH) 

GWP (ARS 100 yr ITH) 

<1 

Auto Ignition Temperature (°C) 

368 

Содержание EWAH TZ D Series

Страница 1: ...3 Supersedes Telep t s haszn lati s karbantart si tmutat Air cooled chiller with inverter driven screw compressor EWAH TZ D EWAD TZ D EWAS TZ D EWFH TZ D EWFD TZ D EWFS TZ D Installation Operation and...

Страница 2: ...stem 33 Introduction and system description P ID 33 Coolant quality requirements 36 First operations at unit commissioning start 36 Free cooling purge valve related 37 Operations in case of failure 37...

Страница 3: ...ydronic Free cooling P ID 35 Fig 26 Description of labels applied on the electrical panel small 40 Fig 27 Description of labels applied on the electrical panel medium 41 Fig 28 Description of labels a...

Страница 4: ...D EIMAC01905 23_00EN 4 53 Fig 1 Refrigerant circuit diagram P ID MONO circuit units...

Страница 5: ...CTRONIC EXPANSION VALVE 12 ELECTRONIC EXPANSION VALVE 13 BPHE EVAPORATOR 14 PRESSURE RELIEF VALVE Pset 15 5 bar 15 ACCESS FITTING 16 PRESSURE GAUGE OPTIONAL 17 ANGLE VALVE 18 ANTIVIBRATION JOINT only...

Страница 6: ...D EIMAC01905 23_00EN 6 53 Fig 2 Refrigerant circuit diagram P ID DUAL circuit units...

Страница 7: ...IZER ELECTRONIC EXPANSION VALVE 12 ELECTRONIC EXPANSION VALVE 13 SHELL TUBES EVAPORATOR 14 PRESSURE RELIEF VALVE Pset 15 5 bar 15 ACCESS FITTING 16 PRESSURE GAUGE OPTIONAL 17 ANGLE VALVE 18 ANTIVIBRAT...

Страница 8: ...TWO WAY VALVE MOTORIZED u WATER FILTER v FREECOOLING COIL La WATER IN LINE Lh WATER IN MANIFOLD Lc WATER IN COIL Ld WATER OUT COIL FLEXIBLE Le WATR OUT MANIFOLD Lf FREECOOLING COIL BYPASS Lg EVAPORATO...

Страница 9: ...IQ 25 5 10 80 C LOW PRESSURE 15 5 20 80 C WATER CIRCUITS WATER IN OUT 10 15 55 C Fig 4 Description of the labels applied to the electrical panel Table 5 Label Identification 1 Manufacturer s logo 5 Ca...

Страница 10: ...install it outdoors if it is intended for use indoors 16 Do not use cables with inadequate sections nor extension cord connections even for very short periods or emergencies 17 For units with power co...

Страница 11: ...quid refrigerant evaporates to cool the water EWFD TZD EWFH TZD and EWFS TZD ranges are equipped with hydronic free cooling systems When free cooling mode is active below a specific OAT water glycol m...

Страница 12: ...le or toxic materials shall be stored as required by national regulations Open naked flames shall not be permitted in machinery rooms except for welding brazing or similar activity and then only provi...

Страница 13: ...0 C whichever is more critical shall be set to 25 of the LFL The detector shall continue to activate at higher concentrations Table 8 R1234ze E LFL value Refrigerant LFL Pre set alarm R1234ze E 0 303...

Страница 14: ...inspection by the transport company representative is carried out Immediately report the damage to the manufacturer representative a set of photographs is helpful in recognizing responsibility Unit r...

Страница 15: ...values represent a guideline please refer to the Chiller Selection Software CSS for real operating limits for the specific model For free cooling units the free cooling mode can be activated only whe...

Страница 16: ...D EIMAC01905 23_00EN 16 53 Fig 5 EWAH TZD Blue unit envelope Fig 6 EWAH TZD Silver unit envelope...

Страница 17: ...Option 187 high evaporator leaving water temperature Ref 3 Operation requires option 142 High ambient temperature kit Ref 4 Operation at outside ambient air temperature 5 C requires option 229 fan spe...

Страница 18: ...D EIMAC01905 23_00EN 18 53 Fig 9 EWAD TZD Silver unit envelope Fig 10 EWAD TZD Gold and Platinum unit envelope...

Страница 19: ...or leaving water temperature Ref 3 Operation requires option 142 High ambient temperature kit Ref 4 Operation at outside ambient air temperature 5 C requires option 229 fan speed modulation or option...

Страница 20: ...D EIMAC01905 23_00EN 20 53 Fig 12 EWAS TZD Silver unit envelope Fig 13 EWAS TZD Gold and Platinum unit envelope...

Страница 21: ...uires Option 187 high evaporator leaving water temperature Ref 3 Operation requires option 142 High ambient temperature kit The charts shown in these pages constitute a guideline on operating limits i...

Страница 22: ...High ambient temperature kit The charts shown in these pages constitute a guideline on operating limits in the range Refer to the CSS selection software for the actual operating limits in the working...

Страница 23: ...ove sea level Contact the factory if the unit is to be installed at altitudes 1000 m above sea level Table 11 Minimum percentage of glycol in case of low ambient temperature AAT 2 3 8 15 20 A 1 10 20...

Страница 24: ...iller DAE units can be installed without charge restrictions into machinery rooms or in open air location class III According to EN 378 1 a mechanical vent on the secondary circuit s has to be install...

Страница 25: ...e unit Lifting ropes chains must have a minimum lenght as it is specified in the drawing The installer has the responsibility for proper sizing of rigging equipment and its proper use It is recommende...

Страница 26: ...D EIMAC01905 23_00EN 26 53 Unit with 6 lifting points The drawing shows only the 10 fans version The lifting mode is the same regardless of the number of fans...

Страница 27: ...awing shows only the 16 fans version The lifting mode is the same regardless of the number of fans Unit with 12 lifting points The drawing shows only the 24 fans version The lifting mode is the same r...

Страница 28: ...unit is installed in places that are easily accessible to people and animals protection grids for the unit shall be installed To ensure the best performance on the installation site the following pre...

Страница 29: ...ng conditions and deliver the maximum available capacity under any given circumstances even if the lateral distance is lower than recommended unless the operating conditions should affect personnel sa...

Страница 30: ...normally In order to avoid the hot air recirculation due to dominant winds the installation where all chillers are aligned to the dominant wind is preferred see figure below Multiple chiller installed...

Страница 31: ...owest number of elbows and the lowest number of vertical changes of direction In this way installation costs are reduced and system performance is improved Water system must have Anti vibration mounti...

Страница 32: ...f case of unit replacement the entire water system must be emptied and cleaned before the new unit is installed Regular tests and proper chemical treatment of water are recommended before starting up...

Страница 33: ...ed to allow flushing of the piping system The bypass can be used during maintenance to isolate the heat exchanger without disrupting flow to other units Any damage due to the presence of foreign bodie...

Страница 34: ...e free cooling effect System changeover is controlled by embedded unit controller depending on operating conditions and unit setpoint Between mechanical and freecooling operation the water side pressu...

Страница 35: ...d VALVE f SAFETY VALVE 10 BAR 1 2 MF h AIR VENT 3 8 NPT TBC i DRAIN 1 4 NPT r WATER FILTER t TWO WAY VALVE MOTORIZED u WATER FILTER v FREECOOLING COIL La WATER IN LINE Lh WATER IN MANIFOLD Lc WATER I...

Страница 36: ...osion inhibitor is necessary for ensured coil protection e g those based on monopropylene glycol or sodium molybdate Maximum opening for strainer mesh shall be 1mm The most appropriate water treatment...

Страница 37: ...coils with nitrogen at 1 2 barg 4 9 Evaporator and heat recovery exchangers anti freeze protection All evaporators are supplied with a thermostatically controlled anti freeze electrical resistance whi...

Страница 38: ...ution system Should this product need to be connected to a low voltage public distribution system specific additional measures will have to be taken to avoid interference with other sensitive equipmen...

Страница 39: ...the system is switched off and the main switch of the unit is open Failure to observe this rule could result in serious personal injury 5 4 Cable requirements The cables connected to the circuit brea...

Страница 40: ...logo 9 Copper conductors 2 Gas type 10 Closed valves warning 3 Hazardous Voltage warning 11 Warning label 4 Sticker high voltage flash 12 Electrical resistence warning 5 Non flammable gas sticker if p...

Страница 41: ...ixing 8 Unit nameplate data 4 Gas type 16 Flammable label acording to EN ISO 7010 W021 5 Non flammable gas sticker if present Fig 28 Description of labels applied on the electrical panel large LARGE E...

Страница 42: ...or unqualified personnel to access the unit it is forbidden to access the electrical components without having opened the unit main switch and switched off the power supply it is forbidden to access t...

Страница 43: ...e following procedure should be followed before working on the refrigerant circuit 1 Remove refrigerant specify the residual pressure 2 Purge circuit with inert gas e g nitrogen 3 evacuate to a pressu...

Страница 44: ...place if necessary X Verify that all electrical terminals are tight Tighten if necessary X Clean inside the electrical control board X Visual inspection of components for any signs of overheating X Ve...

Страница 45: ...etc X Refrigeration circuit Check for any refrigerant leakage X Verify refrigerant flow using the liquid sight glass Sight glass full X Verify filter dryer pressure drop X Verify oil filter pressure d...

Страница 46: ...sage until it comes out clean Microchannels fins are stronger than traditional tube fin coil fins but still need to be handled with care 8 It is possible to clean a coil with a high pressure washer ma...

Страница 47: ...atures down to 20 C However they should not be switched on at temperatures lower than 0 C unless the following procedure is executed Open the switchbox only trained technicians should perform this ope...

Страница 48: ...its operating limits or not performing proper maintenance according to this manual can void the warranty Observe the following points in particular in order to conform to warranty limits 1 The unit ca...

Страница 49: ...frigerated water Yes No N A Piping completion Install the water filter even when not supplied at the inlet of the exchangers Install a flow switch calibrate and test off on off switching according to...

Страница 50: ...D For chillers belonging to this category some local regulations require a periodic inspection by an authorized agency Please check with your local requirements After a period of 10 years the manufact...

Страница 51: ...rical panel 1 Fill in with indelible ink the refrigerant charge label supplied with the product as following instructions Any refrigerant charge for each circuit 1 2 3 added during commissioning the t...

Страница 52: ...aws implementing the Directive 2012 19 EU RAEE Lead batteries must be collected and sent to specific waste collection centers Avoid the escape of refrigerant gases into the environment by using suitab...

Страница 53: ...f its content and the products and services presented therein Specification are subject to change without prior notice Refer to the data communicated at the time of the order Daikin Applied Europe S p...

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