background image

EKEXMCBV3
Option kit for combination of Daikin condensing units
with field supplied evaporators
4PW32096-1

Installation and operation manual

4

Piping connections

Make sure to install gas and liquid pipe diameters in function of the
air handling unit capacity class.

Selection of piping material

1.

Foreign materials inside pipes (including oils for fabrication)
must be 30 mg/10 m or less.

2.

Use the following material specification for refrigerant piping:

Construction material: phosphoric acid deoxidized seamless
copper for refrigerant.

Temper grade: use piping with temper grade in function of the
pipe diameter as listed in the table below.

The pipe thickness of the refrigerant piping should comply
with relevant local and national regulations. The minimal pipe
thickness for R410A piping must be in accordance with the
table below.

3.

In case the required pipe sizes (inch sizes) are not available, it is
also allowed to use other diameters (mm sizes), taken the
following into account:

select the pipe size nearest to the required size.

use the suitable adapters for the change-over from inch to
mm pipes (field supply).

Cautions for brazing

Be sure to carry out a nitrogen blow when brazing.
Brazing without carrying out nitrogen replacement or releasing
nitrogen into the piping will create large quantities of oxidized
film on the inside of the pipes, adversely affecting valves and
compressors in the refrigerating system and preventing normal
operation.

When brazing while inserting nitrogen into the piping, nitrogen
must be set to 0.02 MPa with a pressure-reducing valve (=just
enough so that it can be felt on the skin).

For details, see manual of the outdoor unit.

V

ALVE

 

KIT

 

INSTALLATION

Mechanical installation

1

Remove the valve kit box cover by unscrewing 4x M5.

2

Drill 4 holes on correct position (measurements as indicated in
figure below) and fix the valve kit box securely with 4 screws
through the provided holes Ø9 mm.

Brazing work

3

Prepare the inlet/outlet field piping just in front of the connection
(do not braze yet).

4

Remove the pipe fixing clamp (C) by unscrewing 2x M5.

5

Remove the upper and lower pipe insulations.

Air handling unit capacity class

Gas pipe

Connection pipe

Liquid pipe

50

Ø12.7

Ø6.4

63

Ø15.9

Ø9.52

80

100

125

140

200

Ø19.1

250

Ø22.2

Pipe Ø 

Temper grade of piping material

15.9

O

19.1

1/2H

 O = Annealed
 1/2H = Half hard

Pipe Ø

Minimal thickness t (mm)

6.4

0.80

9.5

0.80

12.7

0.80

15.9

0.99

19.1

0.80

22.2

0.80

1

Refrigerant piping

2

Part to be brazed

3

Taping

4

Hands valve

5

Pressure-reducing valve

6

Nitrogen

A

Inlet coming from the outdoor unit

B

Outlet to evaporator

C

Pipe fixing clamp

1

2

3

4

5

6

6

192.5 mm

340

m

m

C

B

A

Содержание EKEXMCBV3

Страница 1: ...INSTALLATION AND OPERATION MANUAL EKEXMCBV3 Option kit for combination of Daikin condensing units with field supplied evaporators ...

Страница 2: ...Y4 Y3 Y2 Y1 Y6 Y5 Y4 Y3 Y2 Y1 expansion valve gas liquid N L R2T R1T air R5 R6 P1 P2 remocon outdoor F2 F1 F1 F2 T1 T2 ON OFF H1 H2 H3 H4 H6 H5 H8 H7 3 4 1 2 6 H1 H3 H5 H5 H4 H2 H7 H6 H8 X24A 6 7 10 3 2 11 5 1 4 9 8 5 3 NOTES 1 2 3 ...

Страница 3: ...tępujących norm i innych dokumentów normalizacyjnych pod warunkiem że używane są zgodnie z naszymi instrukcjami 18 sunt în conformitate cu următorul următoarele standard e sau alt e document e normativ e cu condiţia ca acestea să fie utilizate în conformitate cu instrucţiunile noastre 19 skladni z naslednjimi standardi in drugimi normativi pod pogojem da se uporabljajo v skladu z našimi navodili 2...

Страница 4: ...system to DIII net devices This could result in malfunction or breakdown of the total system INSTALLATION For installation of the air handling unit refer to the air handling unit installation manual Never operate the air conditioner with the discharge pipe thermistor R3T suction pipe thermistor R2T and pressure sensors S1NPH S1NPL removed Such operation may burn out the compressor ACCESSORIES Obli...

Страница 5: ...mined by the outdoor unit EKEXMCB Remote controller 1 Parts and components 1 Outdoor unit 2 Control box 3 Air handling unit field supply 4 Field piping field supply 5 Expansion valve kit Wiring connections 6 Outdoor unit power supply 7 Control box wiring Power supply and communication between control box and outdoor unit 8 Evaporator thermistors 9 Power supply and control wiring for evaporator air...

Страница 6: ...ere the air contains high levels of salt such as air near the ocean Where sulphurous gas is present such as that in areas of hot spring In vehicles or vessels Where voltage fluctuates a lot such as that in factories Where high concentration of vapor or spray are present Where machines generating electromagnetic waves are present Where acidic or alkaline vapor is present The option boxes must be in...

Страница 7: ...replacement or releasing nitrogen into the piping will create large quantities of oxidized film on the inside of the pipes adversely affecting valves and compressors in the refrigerating system and preventing normal operation When brazing while inserting nitrogen into the piping nitrogen must be set to 0 02 MPa with a pressure reducing valve just enough so that it can be felt on the skin For detai...

Страница 8: ...al installation 1 Fix the control box with its hanger brackets to the mounting surface Use 4 screws for holes of Ø6 mm 2 Open the lid of the control box 3 For electrical wiring refer to paragraph Electric wiring work on page 5 4 Install the screw nuts 5 Close the unnecessary openings with stoppers closing cups 6 Close the lid securely after installation to ensure that the control box is watertight...

Страница 9: ...th leakage breaker R1T Thermistor air R2T Thermistor liquid R3T Thermistor gas T1R Transformer 220 V 21 8 V X1M X3M Terminal block Y1E Electronic expansion valve X1M R1 R2 Thermistor liquid X1M R3 R4 Thermistor gas X1M R5 R6 Thermistor air X1M Y1 6 Expansion valve X1M P1 P2 Communication remote controller X1M T1 T2 Input ON OFF X1M F1 F2 Communication line Field wiring L Live N Neutral Connector W...

Страница 10: ...rmistor cable or loosening of the thermistor may result in bad contact and incorrect temperature measurement Fixation of the thermistor 1 Fix the thermistor with insulating aluminum tape field supply in order to ensure a good heat transference 2 Put the supplied piece of rubber around the thermistor R2T R3T in order to avoid loosening of the thermistor after some years 3 Fasten the thermistor with...

Страница 11: ...nd the remote controller Operation setting in case of power failure OPERATION AND DISPLAY SIGNALS The connection must be made on an accessible location To make the connection waterproof the connection can also be made in a switch box or connector box The thermistor cable should be located at least 50 mm away from power supply wire Not following this guideline may result in malfunction due to elect...

Страница 12: ...ir handling unit is blocked by obstacles Remove the obstacle and make it well ventilated Check if the air filter is clogged Ask a qualified service person to clean the air filter The error signal is given and the system stops If the error resets after 5 10 minutes the unit safety device was activated but the unit restarted after evaluation time If the error persists contact your dealer If the syst...

Страница 13: ...NOTES NOTES ...

Страница 14: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW32096 1 ...

Отзывы: