background image

24

L

ABEL

 

ALL

 

WIRES

 

PRIOR

 

TO

 

DISCONNECTION

 

WHEN

 

SERVICING

 

CONTROLS

. W

IRING

 

ERRORS

 

CAN

 

CAUSE

 

IMPROPER

 

AND

 

DANGEROUS

 

OPERATION

. V

ERIFY

 

PROPER

 

OPERATION

 

AFTER

 

SERVICING

.

CAUTION

HIGH VOLTAGE 

!

T

O

 

AVOID

 

THE

 

RISK

 

OF

 

ELECTRICAL

 

SHOCK

WIRING

 

TO

 

THE

 

UNIT

 

MUST

 

BE

 

POLARIZED

 

AND

 

GROUNDED

.

WARNING

Counterflow Model Installed Horizontally with 

Right Side Down (See Figure 30)  

Minimum 5 1/2” clearance is required for the drain trap 

beneath the furnace.

NOTE: For horizontal installations, some of the 

required hoses are found in the factory-installed hose 

assemblies. Remove the hose clamps to obtain the 

respective hoses needed for installation, and install 

per the following directions.

1.  Remove the drain trap and factory installed drain 

tube assemblies.

2.  Remove two 1’’ plugs from right side of cabinet.

3. 

(Draining the Collector Box) From outside the 

cabinet, insert the non-grommet end hose #7 into 

the back drain hole and secure to collector box drain 

port using a silver clamp.

4.  (Draining the Vent Elbow) Insert the straight barbed 

coupling into the vent - drain elbow drip leg and 

secure with a red clamp.

Figure 30

5.  From outside the cabinet, insert the non-grommet 

end of hose #8 into the front cabinet drain hole and 

secure on the vent - drain elbow barb fitting using a 

red clamp.

6. 

Place the drain hoses on the trap inlets and secure 

with silver clamps. The outlet of the trap must face 

the original bottom of furnace.

7.  Using the two sheet metal screws provided in the 

cabinet, secure the trap to the furnace.

8.  Refer to Field Supplied Drain section for instructions 

on field supplied/installed drain on outlet of furnace 

trap.

Counterflow Model Installed Horizontally with 

Left Side Down (See Figure 31) 

Minimum 5 1/2” clearance is required for the drain trap 

beneath the furnace.

*Also see Front Cover Pressure Switch Tube Location on 

page 10.

1.  Remove the factory installed drain trap and hose 

assemblies. Leave the 100° elbow inserted and 

clamped in the vent-drain elbow.

2. 

Remove two 1”plugs from left side of cabinet 

3. 

(Draining the Collector Box) Remove the cap from 

the left side of the collector box drain port (bottom 

in horizontal left position) and install it on right side 

drain port. 

4. 

Place radius end of hose #4 (factory installed) on 

the collector box drain port and secure with a silver 

clamp.

5.  Insert hose #2 from outside the cabinet in the front 

drain hole. 

6. 

Connect hose #4 & hose #2 together using a straight 

barbed coupling and two gold clamps (factory 

installed).

7.  (Draining the Vent Elbow) Remove rubber plug from 

vent – drain elbow side port.

8. 

The unused vent-drain elbow drip leg port must 

be plugged to prevent flue gases from escaping. 

Insert rubber plug removed in step 7 into the 100° 

elbow. (Inserting a blunt tool such as a 3/16’’ Allen 

wrench into the center of the rubber plug will stretch 

the plug and allow complete insertion)

Hose #4

Hose #5 

Hose #4

Hose #2 

Figure 31

9. 

Place radius end of hose #4 on the side port of vent 

– drain elbow and secure with a gold clamp.

10. 

Insert a ½” diameter PVC pipe (factory installed) into 

hose #4 and secure with a gold clamp.

Содержание DC96SN

Страница 1: ...in this manual ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL ADJUST SERVICE OR REPAIR HEREINAFTER SERVICE THE EQUIPMENT SPECIFIED IN THIS MANUAL SHOULD SERVICE THE EQUIPMENT THE MANUFACTURER WILL...

Страница 2: ...rical Connections 25 Wiring Harness 25 115 Volt Line Connections 25 115 Volt Line Voltage Connection of Accessories Humidifier and Electronic Air Cleaner 25 Connection of 24 Volt Humidifier 26 Junctio...

Страница 3: ...E UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK THE FURNACE MUST BE LOCATED TO PROTECT THE ELECTRICAL COMPONENTS FROM WATER WARNING SAFETY CONSI...

Страница 4: ...la pr sence de fuites de gaz au moyen d une flamme nue V rifier tous les raccords en utilisant une solution savonneuse commerciale con ue sp cialement pour la d tection de fuites Un incendie ou une e...

Страница 5: ...module to electrostatic discharge This procedure is applicable to both installed and non installed ungrounded furnaces 1 Disconnect all power to the furnace Do not touch the integrated control module...

Страница 6: ...including ignition input rate temperature rise and venting are verified according to these installation instructions Furnace doors must be in place on the furnace while the furnace is operating in an...

Страница 7: ...esult in safety and performance related problems Do not install the furnace where the combustion air is exposed to the following substances permanent wave solutions chlorinated waxes or cleaners chlor...

Страница 8: ...aux aux exigences du fournisseur de gaz et aux instructions d installation du fabricant In all cases accessibility clearance must take precedence over clearances from the enclosure where accessibility...

Страница 9: ...moment de sa mise en marche cela peut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes doivent tre suivies pour chacun des appareils raccord s au syst me de ventilation...

Страница 10: ...able provisions of the local building codes for determining the combustion air requirements for the appliances Most homes will require outside air be supplied to the furnace area by means of ventilati...

Страница 11: ...coil to flow forward to the recuperator coil front cover Figure 3A Figure 3B Figure 3C Recommended Installation Positions Alternate Electrical and Gas Line Connections This furnace has provisions all...

Страница 12: ...ith materials or components of another manufacturer Refer to the following chart for plastic pipe fittings specifications MATERIALS INSTALLATIONS IN CANADA All installations in Canada must conform to...

Страница 13: ...he combustion air intake pipe is to be installed above a finished ceiling or other area where dripping of condensate will be objectionable insulating the combustion air pipe may be necessary Use 1 2 t...

Страница 14: ...13 106 99 92 85 78 2 30 25 20 15 10 5 N A N A 3 72 65 58 51 44 37 30 23 2 30 25 20 15 10 5 N A N A 3 72 65 58 51 44 37 30 23 2 40 35 30 25 20 15 10 5 3 72 65 58 51 44 37 30 23 2 60 55 50 45 40 35 30 2...

Страница 15: ...directly to the furnace intake coupling if condensation rain water is a concern If the RF000142 is used on the combustion air inlet it must be installed with the arrow pointing up It should be noted...

Страница 16: ...al left side down installation or a vertical installation using down venting the alternate combustion air opening can be used A locating dimple is located on the right side of the furnace cabinet The...

Страница 17: ...rmination shall not terminate over public walkways or over an area where condensate or vapor could create a nuisance or hazard or could be detrimental to the operation of regulators relief valves or o...

Страница 18: ...ure 19 Vent Combustion Air Intake Measurements for Standard Horizontal Terminations Dual Pipe Center to center 10 min 24 max Vertical separation 0 24 Vent termination from wall 8 min 12 max Combustion...

Страница 19: ...RAIN TRAP A condensing gas furnace achieves its high level of efficiency by extracting heat from the products of combustion to the point where condensation takes place The condensate must be collected...

Страница 20: ...ow the drain trap to be removed for cleaning The drain trap must be primed before initial furnace start up When an air conditioning coil drain is connected to the field supplied furnace drain it must...

Страница 21: ...drain hoses 2 Remove the two screws holding the drain trap to the blower deck 3 Remove the trap and two hoses from the blower deck 4 Remove the two plugs from the right side of the cabinet and install...

Страница 22: ...box and secure with a silver clamp 13 Use two silver clamps and secure the hoses to drain trap The trap outlet faces the front of the furnace Secure the trap to the cabinet using two screws removed in...

Страница 23: ...move the four screws that fasten the gas manifold assembly to the bracket 2 Remove hose clamps and hoses from trap 3 Remove trap 4 Draining the Vent Elbow Insert the non grommet end hose 10 into the c...

Страница 24: ...metal screws provided in the cabinet secure the trap to the furnace 8 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furnace trap Counterflow Mo...

Страница 25: ...ker The fuse or circuit breaker must be sized in accordance with the maximum overcurrent protection specified on the unit rating plate An electrical disconnect must be provided at the furnace location...

Страница 26: ...st not to interfere with circulator blower operation filter removal or routine maintenance 115 VAC EAC 115 VAC HUM W R G C Y Figure 32 Connection of 24 Volt Humidifier The integrated control module si...

Страница 27: ...naces NOTE Each furnace must be connected to it s own 115 VAC power supply The L1 connection to each furnace must be in phase connected to circuit breakers on the same 115 VAC service panel phase leg...

Страница 28: ...es and a pressure switch s must be installed These changes are necessary to compensate for the natural reduction in the density of both the gas fuel and the combustion air at higher altitude Installat...

Страница 29: ...lve The drip leg must be a minimum of three inches long Install a 1 8 NPT pipe plug fitting accessible for test gauge connection immediately upstream of the gas supply connection to the furnace Always...

Страница 30: ...as Line Hole Ground Joint Pipe Union Ground Joint Pipe Union NOTE Union may be inside furnace cabinet where allowed by local codes Manifold UPFLOW Figure 37 Alternate Gas Line Location Plug in Alterna...

Страница 31: ...instructions listed in the Safety Considerations section of this manual All propane gas equipment must conform to the safety standards of the National Board of Fire Underwriters NBFU Manual 58 CANADA...

Страница 32: ...test hole in it and reinstalling the block off plate Take a duct static reading at the test hole Tape up the test hole after your test is complete The negative pressure must be read between the filter...

Страница 33: ...n the furnace is installed and shall be of such a size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the air stream The access pa...

Страница 34: ...often provide better filtration to protect equipment and the air distribution system than a standard 1 filter and often has lower static pressure loss than a 1 filter Also a deep pleated filter will...

Страница 35: ...od Verify that all required kits propane gas high altitude etc have been appropriately installed Furnace Startup 1 Close the manual gas shutoff valve external to the furnace 2 Turn off the electrical...

Страница 36: ...ssed the current displayed speed will be selected and control will immediately apply that speed setting THERMOSTAT CALL AVAILABLE SPEEDS G F01 F02 F03 DEFAULT F04 F05 F06 F07 F08 F09 Circulation Speed...

Страница 37: ...urnace at the manual shutoff valve and disconnect manometer Reinstall plug before turning on gas to furnace 6 Turn OFF any unnecessary gas appliances stated in step 3 When the center switch is pressed...

Страница 38: ...valve Bubbles forming indicate a leak SHUT OFF GAS AND REPAIR ALL LEAKS IMMEDIATELY NOTE For gas to gas conversion consult your dealer for appropriate conversion CAUTION TO PREVENT UNRELIABLE OPERATI...

Страница 39: ...rflow combustion air and flue products through the heat exchanger via pressure taps located on the induced draft blower and the coil front cover These switches guard against insufficient airflow combu...

Страница 40: ...cleaner can be used as an alternate filter Follow the filter sizes given in the Recommended Minimum Filter size table to ensure proper unit performance To remove filters from an external filter rack...

Страница 41: ...three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance Leave literature packet near furnace REPAIR AND REP...

Страница 42: ...tments can be made in 7 Secs increments from0 to 35 Secs Cool Off Delay I G Delay Seconds Default set at 65 Secs Adjustments can be made in 5 Secs increments from 0 to 120 Secs Blower Speed for Gas He...

Страница 43: ...43 1 Stage Status Codes Status Menu 30 6 6 6 0 Idle G Continous Fan Q Compressor Cooling Low Stage Compressor Cooling High Stage Gas heat Single Stage Control J OEM test Mode 2 Mode Main Menu...

Страница 44: ...anger Check circulator blower speed and performance Blocked filters restrictive ductwork improper circulator blower speed or failed circulator blower motor Correct speed or replace blower motor if nec...

Страница 45: ...ontrol module Blown fuse or tripped circuit breaker Correct condition which caused fuse to open replace fuse Integrated control module is non functional Replace non functional integrated control modul...

Страница 46: ...1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 1947 1900 1854 1808 1759 1...

Страница 47: ...1338 1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 1947 1900 1854 1808 1...

Страница 48: ...4 1309 1260 F05 1338 1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 1947 1...

Страница 49: ...45 1534 46 1478 48 1415 50 1357 1299 1246 F04 1600 44 1555 46 1505 47 1460 49 1412 50 1364 1309 1260 F01 1176 N A 1107 N A 1037 N A 969 N A 891 N A 825 753 692 F02 1773 42 1721 43 1671 44 1621 46 157...

Страница 50: ...039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 1282 1253 1229...

Страница 51: ...3 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039 1991 1944 1896 18...

Страница 52: ...070 1039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 1282 1253...

Страница 53: ...1653 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039 1991 1944 1896...

Страница 54: ...097 1070 1039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 1282...

Страница 55: ...1520 1465 F04 1653 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039...

Страница 56: ...31 122 F02 1823 37 1776 38 1720 40 1679 41 1642 41 1597 1553 1504 F03 1778 38 1729 39 1690 40 1648 41 1605 42 1558 1497 1449 F04 1722 40 1660 41 1609 42 1553 44 1507 45 1455 1402 1350 F01 809 N A 740...

Страница 57: ...8 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 1215 1182 1...

Страница 58: ...1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723 1674 1629 1580 152...

Страница 59: ...1118 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 1215 118...

Страница 60: ...804 1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723 1674 1629 1580...

Страница 61: ...1154 1118 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 121...

Страница 62: ...656 1610 F04 1804 1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723 1...

Страница 63: ...425 42 1370 1325 1271 F04 1537 39 1490 40 1447 41 1403 42 1354 44 1301 1247 1190 F01 1029 N A 959 N A 890 N A 811 N A 727 N A 647 579 511 F02 1814 33 1766 34 1722 34 1679 35 1637 36 1595 1555 1511 F03...

Страница 64: ...ST 105v C USE COPPER CONDUCTORS ONLY 4 UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N E C AND LOCAL CODES 5 TO RECALL THE LAST 6 FAULTS MOST RECENT TO LEAST RECENT DEPRESS SWITCH FOR MORE THAN 2 S...

Страница 65: ...gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or loca...

Страница 66: ...se DB F Delta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG...

Страница 67: ...67 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 68: ...You can also scan the QR code on the right to be directed to the feedback page For Product Registration please register by following this link https daikincomfort com owner support product registrati...

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