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Service Manual

Auto Washer

Model: DWF-

241PW // PWA

S/M No. :

Feb. 201

✔

Caution

: In this Manual, some parts can be changed for improving,

their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).

Содержание DWF-241PW

Страница 1: ...o Feb 2014 Caution In this Manual some parts can be changed for improving their performance without notice in the parts list So if you need the latest parts information please refer to PPL Parts Price List in Service Information Center http svc dwe co kr ...

Страница 2: ...HER WASHING MACHINE Contents 1 SPECIFICATIONS 2 2 STRUCTURE OF THE WASHING MACHINE 3 3 DIRECTIONS FOR INSTALLATION AND USE 4 INSTALLATION OF THE COVER UNDER 4 HOW TO INSTALL ON AN INCLINED PLACE 4 HOW TO CONNECT THE INLET HOSE 5 HOW TO CLEAN THE FILTER 6 4 FEATURE AND TECHNICAL EXPLANATION 7 FEATURE OF THE WASHING MACHINE 7 WATER CURRENT TO ADJUST THE UNBALANCED LOAD 7 AUTOMATIC WATER SUPPLY SYSTE...

Страница 3: ...L ELECTRONICAL SENSOR 12 GEAR MECHANISM ASS Y HELICAL GEAR 13 MAGIC FILTER O 14 SOFTENER INLET O 15 FUNCTION FOR SOAK WASH O 16 ALARM SIGNAL O 17 RESIDUAL TIME DISPLAY O 18 AUTO WATER SUPPLY O 19 FUNCTION FOR BUBBLE AND RADICAL X 20 AUTO RE FEED WATER O 21 AUTO POWER OFF O no item DWF 204AY 1 SPECIFICATIONS In case of moving Washing Machine please follow the following picture NOTES FULL AUTOMATIC ...

Страница 4: ...ngs in this book may vary from your washer model They are designed to show the different features of all models covered by this book Your model may not include all features U P COLD WATER TAP After using the washing machine close the water tap HOT WATER TAP After using the washing machine close the water tap In case of the single valve model there is no hot water valve CONTROL PANEL POWER CORD GRO...

Страница 5: ...an unsuitable floor it could make considerable noise and vibration INSTALLING PLACE Never install in these places 2Push the COVER UNDER to the end This reduces the noise from washing machine 1In the packing box or the tub of the washer there is the COVER UNDER Put the COVER UNDER at the bottom of the back 2Check the Horizon Status Check the position of tub above the center of the washer 1Horizon S...

Страница 6: ...ighten the four screws evenly with pushing up the adapter so that the rubber packing can stick to the water tap tightly How to Connect the Inlet Hose Be careful not to mistake in supplying between the hot maximum 50 C and cold water In using only one water tap or in case of attached one water inlet valve connect the inlet hose to the cold water inlet valve Do not over tighten this could cause dama...

Страница 7: ... filter is not cleaned at proper time every 10 times of use Drain problem could be caused 1Put down the remained water in the hose And put a container under the filter to collect water 2Turn the cap counter clockwise 3Pull out the filter assembly off the case of the main body 6Turn the cap clockwise tightly 4Clean the drain filter removing the foreign stuffs 5Put in the filter along the guiding pr...

Страница 8: ...dissolves well in water because of the air bubble washing system 6 The adoption of the water currents to adjust the unbalanced load 7 One touch operation system Water Current to Adjust the Unbalanced Load It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C W and C C W for 60 seconds But the SUIT course have no operation of the water currents to adjust the unba...

Страница 9: ...ed by the rotation of pulsator Air bubble is created by the centrifugal force and rises up Draining Good draining The washer begins spin process after drainage condition Bad draining Draininig time is prolonged No draining Program is stopped and gives the alarm Drain Time Movement of the Program Less than Continue draining 15 minutes More than Program stops and gives the alarm with blinked on disp...

Страница 10: ...insing process the water below the pulsator fans creates a water currents as shown in figure The water is then discharged from the upper part of the tub through the water channel About 40 L min water is circulated at the high water level standard wash load and standard water currents FUNCTIONAL PRINCIPLE 1 When the lid is closed the micro switch contact is ON position 2 In case that wash loads get...

Страница 11: ...ed from motor and condition of pulling is held by operation of the lever 6 When the power is turned off the drain valve is closed because the wire returns to original position STRUCTURE Much lint may be obtained according to the kind of clothes to be washed and some of the lint may also stick to the clothes To minimize this possibility a lint filter is provided on the upper part of the tub to filt...

Страница 12: ...s Planetary gear Sun gear Internal gear Pulsator 1 revolution 5 revolutions Gear pulley V belt Gear unit as Motor Motor 1800 r p m 60Hz 1500 r p m 50Hz Gear Unit as Directly V Belt Tub 710 740r p m 60Hz 640 675r p m 50Hz Pulsator 125 140r p m 60Hz 130 150r p m 50Hz Spinner Pulley 710 740r p m 60Hz 640 675r p m 50Hz Gear Mechanism Ass y ...

Страница 13: ...E ELECTRIC OUTLET Warning GEAR MECHANISM ASS Y REPLACEMENT 1Raise the top plate on the outer cabinet 2Loosen four screws mounting outer tub cover and remove outer tub cover from the tub ass y 4Loosen the pulsator mounting screw and remove the pulsator 3Remove the cap pulsator from the pulsator assy by using screw driver 5Remove the special nut by using T type box wrentch 6Remove the special washer...

Страница 14: ...e NOTES 7Remove the tub i assy qRemove four special bolt of gear mechanism assy by using a box wrentch 8Lay the front of the washer on the floor 9Remove four special bolts of gear protect by using a box wrentch and remove gear protect 0Remove the V belt wPull out the gear mechanism assy ...

Страница 15: ...t of the washer on the floor 2Loosen two special screw of motor synchronous 5Turn the valve by using screw driver as shown in picture 3Take out the wire of motor synchronous from the braket 4Separate the motor synchronous from the base 6Remove the valve lid from the valve drain assy ...

Страница 16: ... FOR CLUTCH SPRING PROBLEM THE REPAIR ᵄTOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLYᵄ Tool name Specification Q ty Fixing jig 1 Ratchet handle 1 Socket and extension bar socket 10mm 17mm per each Cotton yarn some The structure of gear mechanism ...

Страница 17: ...UTION OF SPIN TUB IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING THAT IS CLUTCH SPRING DEFECT 2 TO CHECK THE SPIN SPEED RPM BETWEEN SPIN TUB AND PULSATOR IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PULSATOR THIS IS ALSO CLUTCH SPRING DEFECT IN THIS CASE WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR MECHANISM ASSEMBLY PLEASE REFER TO FOLLOWING FIG ...

Страница 18: ...nt Remove the protector Remove the v belt Loosen the fastening nut Disassemble the spring washer Use wrench or driver ratchet handle extension bar socket 10mm Use fixing jig for pulley as to see fig 1 and 17mm socket for nut Take out plain washer if it has The Process Of Disassembling ...

Страница 19: ...clutch boss assembly Separate coupling from clutch boss ass y Cleaning Catch the boss and pull upward with spiral rotate in the clockwise direction Clean the drum plate coupling surface and contact face between drum plate and coupling It is necessary to keep cotton piece goods being dry and clean ...

Страница 20: ...washer Check the uneven face of coupling is assembled upward Push in the clutch boss ass y with rotating on the clockwise direction After assembling rotate on the clockwise more 2 3 teeth and pull out the pulley shaft upward If there was plain washer you have to assemble plain washer the first and then assemble spring washer The Process Of Assembling ...

Страница 21: ...ing Use fixing jig and 17mm socket wrench as if disassembling as fastening torque about 100 200kgf cm Check the end play up and downward and check the binding force too much or not on bi direct of rotation Finally check the interference depth both clutch tip and clutch boss 3 5 4 5mm Clutch Tip Drain Valve Synchronous Motor 3 5 4 5 ...

Страница 22: ... hose drain I to the case filter with bond clamp 2 remove two screws 5 separate the drain hose i from the case filter ass y 8 tie up three screws q assemble the cavitation hose to the case filter with bond clamp 3 remove three screws 6 separate the cavitation hose from the case filter ass y 9 tie up two screws w assemble the back cover to the washing machine REPLACE THE CASE FILTER ASS Y ...

Страница 23: ...ctive Lead wire is defective SOLUTION Change water inlet valve Open the water tap Clean the filter Increase the water pressure Connect the connector or the terminal properly Change the P C B AS Change the lead wires NO YES NO YES NO YES YES YES YES NO NO NO NOTE Open the water tap fully and measure the flow rate From the upper results you know that the flow rate more than 11 5l min is essential fo...

Страница 24: ...eration Change the air tube Air tube is defective Change the pressure switch Pressure switch is defective PROBLEM THE PULSATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLED CHECK POINT Does the motor operate after finishing water supply Does the motor make operating sound Is the connection condition of capacitor terminal good Does pulsator rotate in only one direction Is the motor coil disconnected...

Страница 25: ...sing Is the output voltage of the drain motor normal CAUSE SOLUTION Install the drain hose properly Remove the foreign substance from the drain housing Change the drain motor Change the P C B ASS Y Improper installation Malfunction of drainage by the foreign substance The drain motor is defective P C B ASS Y is defective YES NO NO NO YES YES Concerning Draining ...

Страница 26: ...itor terminal good CAUSE SOLUTION Close the lid Change the door switch Change the safety switch Connect the connector properly Change P C B ASS Y Change the drain motor Change the P C B ASS Y Change the V belt Change the motor Connect the terminal correctly Change the P C B ASS Y Door switch is defective Safety switch is defective Improper connection of the connector P C B ASS Y is defective Drain...

Страница 27: ...f P C B ASS Y Is the strange noise generated when the pulsator rotates in TEST MODE of P C B ASS Y Is the V belt worn out CAUSE SOLUTION Connect the plug Change P C B ASS Y Change Fuse Connect the connector properly Change Transformer Change P C B ASS Y Press START HOLD button Replace P C B ASS Y Change P C B ASS Y Remove the foreign matter Change the V belt Power button is defective Improper conn...

Страница 28: ...o switch is inferior The load sensing is inferior After the load sensing operates about 7 seconds the message is displayed during 0 5 second and water level is always fixed high The water level sensing is inferior Install drain hose properly Remove foreign matter from drain hose Change drain motor Open the water tap Clean the water inlet filter Fully open the water tap and Check the water pressure...

Страница 29: ...APPENDIX 28 PCB ASS Y Wiring Diagram ...

Страница 30: ...29 PARTS DIAGRAM Parts Diagram A01 A11 A09 A10 A12 A03 A02 A05 A06 A07 A08 A28 A27 A23 A25 A26 A24 A20 A22 A21 A19 A18 A16 A15 A13 A14 A31 A32 A33 A30 A29 A34 A35 A04 ...

Страница 31: ...30 PARTS DIAGRAM B12 B13 ...

Страница 32: ...31 PARTS DIAGRAM C13 C14 C15 C01 C02 C03 C04 C05 C07 C06 C09 C10 C11 C12 C08 C13 C14 C15 ...

Страница 33: ...32 PARTS DIAGRAM D01 D02 D03 D05 D08 D09 D07 D10 D11 D12 D13 D16 D17 D15 D14 D04 ...

Страница 34: ...1 A16 3618912200 UNIT CAPACITOR AS 45 6UF 200VAC CAN TYPE 1 A17 3611338300 CORD POWER AS 750M 201AS EP3PIN 1 A18 3615416311 VALVE INLET DR 12AS C R H 110 130V50 60HZ NON O P RUBBER 1 A19 3610394400 BODY DETERGENT ABS DWF 260AX 1 A20 3618111900 NOZZLE DETERGENT PP DWF 260AX 1 A21 3612905300 HINGE BOSS L ABS DWF 26 S HINGE DOOR 1 A22 3612905400 HINGE BOSS R ABS DWF 26 S HINGE DOOR 1 A23 3614542400 P...

Страница 35: ...BK BB CUT 1 B13 7122501211 SCREW TAPPING T2S TRS 5X12 MFZN 1 No Item Code Item Materials and Sizes Q TY Remarks C01 3616104000 BALANCER AS DWF 1094 1 C02 3612504500 GUIDE FILTER AS 10KG MAGIC 1 PIECE 2 C03 3611911500 MAGIC FILTER AS 10KG 1 PIECE 2 C04 3616051629 SPECIAL SCREW SUS430 T2 TRS 5 5 16 12 C05 3618831410 TUB I SUS 0 4X398 5X1636 1 C06 3616051629 SPECIAL SCREW SUS430 T2 TRS 5 5 16 12 C07 ...

Страница 36: ... 3 R ID 8 3 L 810 1 D09 36189L1R5L DRAIN MOTOR 110 130V MODEL 111W CHINA 1 D10 3617310301 GEAR MECHANISM SP GM 1300 WS6P0 1 D11 7341801511 BOLT HEX 6B 1 8 15 MFZN 4 D12 3618346000 PROTECTOR GEAR SGCC 1 2T 1 D13 3616590220 BELT V M20 5 AGING 1 D14 3611502700 CUSHION DOWN POM 8MM 2 D15 3964322047 MOTOR CONDENSER Y W2D50CA014 110 127V 60HZ 690L 250 35955 0320 1 3964821120 WM244XA011 120V L 1450 1806 ...

Страница 37: ...S M NO DAEWOO ELECTRONICS CORP 1 2 Jeo dong 1 il ga Jung gu Seoul Korea C P O BOX 8003 SEOUL KOREA TELEX DWELEC K28177 8 CABLE DAEWOOELEC PRINTED DATE 2014 ...

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