11-1
11. TRANSMISSION/CRANKSHAFT/CRANKCASE
SERVICE INFORMATION
GENERAL SAFETY
●
This section describes how to remove the crank case and to maintain the transmission and the crankshaft.
●
Service transmission without removing the engine from the vehicle. However, to prevent damage to the LH. crank case,
remove the engine and disassemble the rear brake prior to changing the LH. crank case bearing.
●
Always use special tools to change the drive shaft. Fix the bearing inner race, and install the shaft.
●
The following parts must be removed prior to removing the crank case. Follow the removal procedure specified in each
section.
-OIL PUMP
(
⇨
SECTION 2 )
-CARBURETOR
(
⇨
SECTION 5 )
-ENGINE
(
⇨
SECTION 6 )
-CYLINDER HEAD/ CYLINDER/ PISTON
(
⇨
SECTION 9 AND 10 )
-AC GENERATOR
(
⇨
SECTION 8 )
-DRIVE PULLEY
(
⇨
SECTION 7 )
-CLUTCH/DRIVEN PULLEY
(
⇨
SECTION 7 )
●
The following parts must be removed prior to changing the LH. crank case. Follow the removal procedure specified in
each section.
-TRANSMISSION
(
⇨
SECTION 11 )
-PARKING BRAKE
(
⇨
SECTION 14 )
●
To assemble the crank case and crankshaft, set the special tool to the inner race of the crankshaft bearing, and push and
assemble. Remove the bearing from the crankshaft during disassembling work, and insert a new bearing in the case.
Install the oil seal after the case is assembled.
SPECIFICATIONS
TRANSMISSION OIL
11
SERVICE INFORMATION
·
··
··
··
·
11-1
TROUBLESHOOTING
·
··
··
··
··
·
11-2
TRANSMISSION
·
··
··
··
··
··
··
·
11-3
CRANK CASE REMOVAL
·
··
··
··
·
11-6
CRANKSHAFT REMOVAL
·
··
··
·
11-7
TRANSMISSION BEARING
·
··
··
·
11-8
CRANKSHAFT INSTALLATION
·
·
11-9
CRANK CASE INSTALLATION
·
·
11-10
0.15 ~ 0.60 mm
0.1 ~ 0.35 mm
0 ~ 0.008 mm
-
-
0.60 mm
0.05 mm
0.1 mm
0.1 mm
ITEM
CRANK SHAFT
CONNECTING ROD
LARGE END SIDE CLEARANCE
CONNECTING ROD BIG END
CRANKSHAFT SHAKING
RIGHT
LEFT
STANDARD VALUE
SERVICE LIMIT
OIL CAPACITY
0.15
ℓ
(Full capacity)
0.14
ℓ(
After oil change)
RECOMMENDED OIL
DMC Pure mission oil or SAE 80W/90
Содержание S2 125
Страница 1: ......
Страница 3: ......
Страница 21: ...MEMO...
Страница 49: ...MEMO...
Страница 59: ...MEMO...
Страница 63: ...7 0 LH CRANKCASECOVER CONTINUOUSLYVARIABLE TRANSMISSION LH CRANKCASE COVER...
Страница 77: ...8 0 A C GENERATOR STARTER CLUTCH FLYWHEEL STATOR COMP RH SHROUD COOLING FAN...
Страница 86: ...MEMO...
Страница 103: ...10 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOP RING SECOND RING OIL RING...
Страница 110: ...MEMO...
Страница 111: ...11 0 TRANSMISSION CRANKSHAFT CRANKCASE RH CRANKCASE LH CRANKCASE CRANKSHAFT...
Страница 122: ...MEMO...
Страница 144: ...MEMO...
Страница 145: ...13 0 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Страница 154: ...MEMO...
Страница 168: ...MEMO...
Страница 177: ...MEMO...
Страница 183: ...SERVICEMANUAL 2004 11 PRINTED 2004 11 PUBLICATION NO COPY...