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INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4.08

Instruction manual edition 1 for EP104 version 4.08

Description of the EP104

• General

The EP104 is an automatic control unit for doors, gates, up-and-over doors and barriers, including all the components

necessary to control electric motors – contactors, motor protection, load guards, safety edges, alarm indications, buttons on

the PCB for operation and display, and a programming keypad.

The control unit can be supplied with accessories such as a vehicle loop, wireless functionality, signal lights and magnetic locks.

• Intended use

The purpose of the automatic control unit is to open and close doors, gates, up-and-over doors and barriers, using controllers

connected to the unit. No other use is permitted without the written agreement of FAAC Nordic AB.

• Identification

• Reference documentation

Instruction manual for motor winder

Instruction manual for the door, gate or barrier

• Disposal of electronic equipment

EP104 is an electronic product, and as such it is classified as hazardous waste. All used electronic equipment must be sent

for recycling by a company authorised under environmental legislation to handle hazardous waste including electronic

equipment.

FAAC Nordic AB will not charge to process used electronic products supplied by us, provided they are returned to us.

• Instruction manual

The installed control unit must be accompanied by this instruction manual or by an instruction manual that in every respect

meets the requirements in the applicable

Machine Directive and Low Voltage Directive and the relevant standardised norms, and must be provided to the

installer and the end user.

Output for software

upgrade.

TR1

TR2

DB411

DB41

DB409

X11

X12

OPEN

STOP

CLOSE

X13

DB402 DB407

DB410

RE1

RE2

RE3

RE4

L1-C2

L1-2

L1-C1

L1-1

MK10406

EP104

Display

Data entry and

readout buttons

Indications

Control buttons

Terminal block

for low current

Indications

Motor contactors

Terminal block

for high current

Содержание EP104

Страница 1: ...Edition 1 for EP104 version 4 08 INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP104 FAAC Nordic AB BOX 125 SE 284 22 PERSTORP SWEDEN 46 435 77 95 00 support faac se www faac se R e v i s i o n 3 ...

Страница 2: ...ication 8 Operation 9 General 9 Service and maintenance 9 Resetting replacing tripped fuses 9 Technical specification 10 Installing the EP104 PCB 11 Authorisation 11 Enclosure 11 Installing the PCB 11 Connections 12 Safety 12 Installation 12 High current 12 Motors 12 Connecting motors to the EP104 12 Connecting a safety edge 14 Connecting safety edges and photocells 14 Connecting an encoder electr...

Страница 3: ...e sequence for 3x230 V without neutral 24 External protection units 25 Settings for external protection 25 Load guard 26 With certified personal protection setting normal power in the load guard 26 Without certified personal protection setting upper limits in the load guard 26 Reverse delay when the load guard is triggered 26 Safety edges 27 Safety edge monitor 27 Setting safety edges 27 Reading o...

Страница 4: ...mechanical limit switches and timer control 32 Reverse during run on time 32 Run on time for closing 32 Run on time for opening 32 Stop function during run on time 32 Run on encoder 33 Stop function during disengagement angle 33 Reverse 33 Reverse delay 33 Reverse priority 33 Functions using add in cards 33 Channel reference 34 General C channels 34 General readout channels 34 General configuratio...

Страница 5: ...INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4 08 5 Instruction manual edition 1 for EP104 version 4 08 ...

Страница 6: ...ts SS EN 61000 6 3 Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commercial and light industrial environments This declaration relates to automatic control unit EP1 4 1 EP104 2 specified in the condition in which it is placed on the market and does not cover components added and or modifications made thereafter Nor does it relate to third party equi...

Страница 7: ...nstruction manual for the door gate or barrier Disposal of electronic equipment EP104 is an electronic product and as such it is classified as hazardous waste All used electronic equipment must be sent for recycling by a company authorised under environmental legislation to handle hazardous waste including electronic equipment FAAC Nordic AB will not charge to process used electronic products supp...

Страница 8: ...ntrols The EP104 control unit or the accessories recommended by FAAC Nordic AB must not be modified without the express agreement of FAAC Nordic AB Only qualified persons working in their own fields may perform installation adjustment commissioning repair and other work Electrical connections may only be made by qualified electricians who accept responsibility for the connections Follow the safety...

Страница 9: ...tion to be used Service and maintenance Regular inspection is required of the external safety features of the EP104 such as safety edges stop buttons photocells load guards and safety loops The condition of the enclosure cables and installation must also be checked This inspection must be carried out at least twice a year Whenever work is carried out in or near the control unit the power supply to...

Страница 10: ...eration 50 maximum period of operation 4 minutes Temperature range 0 to 45 C Safety edge 2 closing inputs SE C1 and SE C2 for a safety edge while closing 2 opening inputs SE O1 and SE O2 for a safety edge while opening Variable impedance 1 0 9 9 kΩ power capability at least W Safety circuit Max impedance 3 Ω in the stop circuit Cable length 0 75 mm2 max 60 m Cable length 1 5 mm2 max 120 m One 0 50...

Страница 11: ...n an enclosure designed for the surrounding environment and must protect the electronics from moisture dust and contact The enclosure must provide protection to class IP54 or better and must be designed for screw fixing to a wall or bracket For outdoor use or if there is a risk of condensation in the enclosure a heating element must be used Installing the PCB The PCB must be secured to a metal pla...

Страница 12: ...ticular cable Cables outside the enclosure must be securely fixed to the surrounding structure They must not hang loose and there must be no possibility of them catching on passing objects High current The power supply must be connected via a lockable main switch and have T10A protection Connect the incoming earth to the earth bar Check that the power supply and motor voltage are compatible Motors...

Страница 13: ... used as shown on the left make the following changes EP104 1 Swap the cable at X12 L1 1 with X12 L1 CUR1 EP104 2 Remove the cable between X11 L2 1 and X4 L2 2 Swap the cable at X12 L1 1 with X12 L1 CUR1 Swap the cable at X7 L1 2 with X7 L1 CUR2 See the diagram below for the terminal locations Supply 1x230V with neutral asymmetrical Outlet 230V 1x230V N Fuse max T10A U1 Z1 Z2 U2 U1 Z1 Z2 U2 N T1 N...

Страница 14: ...e wiring diagram below The maximum number of safety edges connected in series with an impedance of 8 2 kΩ is six per input Note that the impedance used for a safety edge must be checked and entered into the EP104 during commissioning see Commissioning below Other types of impedance safety edge must not be connected directly to the safety edge inputs they require an external control unit See the in...

Страница 15: ...s not share the same buried pipe as the motor power supply DB405 Motor 1 DB405 Motor 2 EP104 14 17 1 2 3 1 2 3 34 L O1 L O2 GND 24V 24V GND GND L OUT L OUT 24V 13 24V 16 Connecting a mechanical limit switch microswitch Limit switch Motor 1 EP104 14 17 1 2 3 18 L O1 L O2 24V 13 15 16 4 Limit switch Motor 2 1 2 3 4 L C1 L C2 24V Connecting timer control limit switches Limit switches can still be use...

Страница 16: ...ny button to return to normal mode Display Description Cnnn Channel number for the EP104 dnnn Channel number for the vehicle detector Fnnn Channel number for the frequency converter Lnnn Channel number for the limit switch onnn Channel number for the output card Pnnn Channel number for programmable inputs rnnn Channel number for the wireless card Ennn Error message not EP 1 and EP 2 nnnn Readout o...

Страница 17: ... After power on C999 is shown as the first channel If C999 0 all channels are viewed If C999 1 only channels that differ from factory settings are viewed If C999 2 channels for supply voltage motor protection and limit positions are shown This view mode is used to set the open and closed position If C999 3 only channels for safety edges load guard motor protection gear ratio and limit switches are...

Страница 18: ...8 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 24VDC 300mA Safety edge 2 closing movement SE C2 Safety edge 1 opening movement SE O1 Safety edge 2 opening movement SE O2 Stop input 1 Stop input 2 Stop input 3 Power supply encoder or limit switch common motor 1 Encoder output limit switch open motor 1 Limit switch closed motor 1 Power supply encoder or limit switch common motor 2 Enc...

Страница 19: ...sed position flashing means the input is not programmed quick flashing means hold to run without limit switch L O2 Motor 2 not finished opening extinguished in closed position flashing means the input is not programmed quick flashing means hold to run without limit switch L C1 Motor 1 not finished closing extinguished in closed position flashing means the input is not programmed quick flashing mea...

Страница 20: ... apply appropriate values in C252 and C253 Opening Closing C252 C253 150 50 Current A Time Opening Closing C252 C253 150 50 Current A Time C221 C221 Motor protection delay C251 Read out current E201 C251 Read out current Opening Closing C252 C253 150 50 Current A C221 Motor protection delay Opening Closing C252 C253 150 50 Current A C221 E206 Time Time C251 Read out current C251 Read out current L...

Страница 21: ... 150 50 Current A C221 Motor protection delay Opening Closing C262 C263 150 50 Current A C221 E207 Time Time C261 Read out current C261 Read out current Load guard Set C999 to 3 A swing gate application usually does not require personal protection if so C240 is set to 0 00 Set C033 to 3 impulse to activate the load guard Make sure that the settings of the C242 and C243 is low enough to prevent mat...

Страница 22: ... movement are connected to SE C1 and SE C2 while SE O1 and SE O2 are for the opening movement Adjust the safety edge as described in the section on Safety edge Note that according to the factory settings the safety edge inputs for opening movement SE O1 and SE O2 are disabled Up and over doors Load guard When an up and over door is installed the load guard should be configured without personal pro...

Страница 23: ...sts of a safety output stop buttons and contactors If the control unit detects a fault during the self test the power to the contractors is interrupted The stop buttons are connected in series with the contactors and they interrupt the power to the contactors If the STOP indication is lit green the stop circuit is closed Frequency converter If the system is controlled using frequency converters it...

Страница 24: ...t is possible using the run on times in channels C422 C423 C432 and C433 Timer control without limit switches Motor winders without a limit switch can use timer control instead With timer control you measure the actual opening time of the door and set the automatic control unit to operate the motors for that length of time To configure the unit for timer control use the following channel settings ...

Страница 25: ... Settings for external protection Before changing the other settings you will need the following information about the unit to be tested Check supply voltage to which the unit will be connected Check the required current the maximum current for the 24 VDC of the EP104 terminal 33 is 300 mA so an external transformer may be needed depending on what other equipment is connected Check whether the ext...

Страница 26: ... is in channel C211 and can be set at max 0 06 seconds for personal protection The specified normal power applies to opening and closing movements If the fixed limits result in excessive crushing force you can adjust the crushing force by reducing the limit settings in C232 C242 for the opening movement and C233 C243 for the closing movement The initial value for these channels is 0 60 kW you can ...

Страница 27: ...and specify safety edge impedance in C115 C125 and C135 for the safety edge concerned To disable safety edge inputs that are not used set C111 C121 and or C131 to 0 for the safety edge concerned C111 setting for SE C1 C121 setting for SE C2 C131 setting for SE O1 C141 setting for SE O2 0 Disabled safety edge factory setting for SE O1 and SE O2 1 Specified impedance for safety edge in C115 C125 C13...

Страница 28: ...the lack of the reverse function means someone may become trapped Reverse delay The delay between activated safety edge and when the change of direction begins may be set in channel C493 Safety edge function in the closing movement On delivery and after a factory reset the EP104 is configured to reverse to the fully open position when the safety edge is activated in the closing movement Safety edg...

Страница 29: ...2 Programmable input 6 configured for photocell There is also an option for an extra input for photocell or vehicle loop by using terminal 27 and changing P600 to 2 Set the desired safety function in P640 P641 P642 and P643 The indication for this input is marked INP6 see section on Indications Limited running time If the limit switches have been selected in L001 or L002 a channel is displayed for...

Страница 30: ...ehicle loop is faulty the automatic control unit automatically switches to hold to run mode in the direction in which there is a fault Even when the safety edge or photocell vehicle loop are activated you can still open and close the door by keeping the button on the PCB pressed As long as the control button is held down the gate will open or close Checking safety functions When the automatic cont...

Страница 31: ...xample to prevent involuntary opening signals P180 Park Use this channel to park the door Option 0 disables the function option 1 parks the door in the open position and waits for a new control signal before the door is closed To use a timer for parking and opening the door set P160 to 1 and P180 to 2 The input will then send a command to open the door in response to a signal and keep the door ope...

Страница 32: ...sing for an internal closing pulse Using channel C591 and the DB402 add in card for vehicle loops you can configure the internal close signal depending on the preferred direction sensing mode in LOOP1 and LOOP2 and the PHOTO input See the channel reference for all possible values Run on times mechanical limit switches and timer control See also Stop function with run on time below to define how th...

Страница 33: ... time when the door changes direction can be adjusted Use channel C492 to configure the reverse delay either opening or closing after the photocell or a vehicle loop is activated Select channel C492 and set a suitable delay Note that when a frequency converter has been selected in C202 channel C492 is not displayed and the times specified in F005 and F006 instead apply to retardation Reverse prior...

Страница 34: ...kground are readout channels so they cannot be changed The S symbol means that the channel is a safety setting and any change in value must be documented in the log book with a name and date General C channels General readout channels No Name Range Factory Setting Ref page C001 Software version C002 Release of software version C005 Voltage after stop circuit 00 0 30 0 V C014 Number of openings x1 ...

Страница 35: ...ard inactive 1 Open with pulse and close with hold to run and load guard active 2 Open with hold to run and close with pulse and load guard active 3 Open and close with pulse and load guard active 4 Open and close with hold to run and load guard active 5 Service mode only internal open close buttons with hold to run Enables L001 2 to be set to 4 operation without limit switch C063 Reverse priority...

Страница 36: ... 1 SE C1 or SE C2 can be connected to either motor 1 or motor 2 SE O1 or SE O2 can be connected to either motor 1 or motor 2 Both safety edges reverse stop an active motor 2 SE C1 and SE O1 must be connected to motor 1 SE C2 and SE O2 must be connected to motor 2 The safety edge function is attached to the motor concerned C105 Halved speed or activated safety edge Only when using a frequency conve...

Страница 37: ...abled 1 Limits according to set value in C135 2 Fixed limits between 5 kohm and 15 kohm S C132 Reverse stop with activated safety edge SEO1 1 2 1 28 1 Reverse 2 Stop S C133 Control of external protection connected to SE O1 0 1 1 25 0 No check 1 Test of protection connected to SE O1 C134 Reading impedance SE O1 00 0 99 9 kΩ 27 S C135 Setting impedance value for safety edge SE O1 Set to 1 only at C1...

Страница 38: ...Motor protection delay 3 0 5 0 seconds 3 0 S C230 Set motor power readout for personal protection motor 1 0 00 and 0 12 0 35 kW 0 20 26 C231 Motor power readout motor 1 0 00 1 99 kW 26 S C232 Set load guard limit for motor 1 opening 0 05 1 99 kW 0 70 26 S C233 Set load guard limit for motor 1 closing 0 05 1 99 kW 0 70 26 S C240 Set motor power readout for personal protection motor 2 0 00 and 0 12 ...

Страница 39: ...0 1 1 0 Disabled when both halves are in run on or disengagement angle 1 Activated according to C340 C342 Safety function in opening movement 0 4 0 29 0 Disabled 1 Reverse to fully closed 2 Stop with automatic restart of automatic closing 3 Stop wait for new control signal or time in C520 and thereafter automatic closing 4 Stop with restart of opening C343 Check of external protection connected to...

Страница 40: ...or load guard 2 Time or safety edge 3 Time load guard or safety edge S C448 Safety edge reverse during run on time in the closing movement C423 C433 L117 L127 0 2 2 33 0 Function disabled 1 Safety edge reverse during run on time 2 Safety edge reverse during run on time and during the time in C492 S C449 Reversing during run on time with triggered load guard C423 C433 L117 L127 0 1 1 0 Disabled 1 R...

Страница 41: ...HOTO and LOOP2 must first be activated simultaneously signal when either PHOTO or LOOP2 is clear 07 Presence detection PHOTO LOOP1 and LOOP2 must first be activated simultaneously signal when either PHOTO LOOP1 or LOOP2 is clear 08 Presence detection LOOP1 and LOOP2 must first be activated simultaneously signal when either LOOP1 or LOOP2 is clear 09 Direction sensing LOOP1 must first be activated ...

Страница 42: ...ost recent error messages 35 0000 Start of the list followed by the oldest error message Error messages use and to step up or down 9999 End of the list after the last error message C999 View mode 2 35 0 All channels are viewed 1 Shows only channels that differ from factory settings use and to step up or down The button to the far left is used for rapid advance which has no function in this mode 2 ...

Страница 43: ...INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4 08 43 Instruction manual edition 1 for EP104 version 4 08 ...

Страница 44: ... Left 2 Right L111 Position readout motor 1 000 360 degrees 23 L112 Limit for open position motor 1 145 330 degrees 260 23 L113 Limit for closed position motor 1 015 180 degrees 90 23 L114 Limits when speed will decrease during the opening movement motor 1 Only for frequency converter and encoder 0 99 degrees L115 Limits when speed will decrease during the closing movement motor 1 Only for frequen...

Страница 45: ...l decrease during the closing movement motor 2 Only when using a frequency converter 0 60 degrees 45 L126 Degrees for limited opening motor 2 0 200 degrees 45 L127 Degrees for the disconnection of safety edges load guard and photocells from the end of the closing movement motor 2 in combination with C436 C341 and C448 0 30 degrees 0 L128 Degrees for the disconnection of vehicle loops from the end ...

Страница 46: ...rees in L116 L126 if encoder is used P170 Motor lock 0 1 0 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 1 If the signal disappears the barrier is stopped P175 Opening via input after activation during set time input will not open the barrier until it has been activated for the set time 0 0 9 9 seconds 0 0 P180 Keep opened 0 2 2 31 0 Disabled 1 Automatic closin...

Страница 47: ...f encoder is used P270 Motor lock 0 1 0 31 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 2 If the signal disappears the barrier is stopped P275 Opening via input after activation during set time input will not open the barrier until it has been activated for the set time 0 0 9 9 seconds 0 0 31 P280 Keep opened 0 2 0 31 0 Disabled 1 Automatic closing disabled af...

Страница 48: ... encoder is used P370 Motor lock 0 1 0 31 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 3 If the signal disappears the barrier is stopped P375 Opening via input after activation during set time input will not open the barrier until it has been activated for the set time 0 0 9 9 seconds 0 0 31 P380 Keep opened 0 2 0 31 0 Disabled 1 Automatic closing disabled aft...

Страница 49: ...ed P470 Motor lock 0 1 0 31 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 4 If the signal disappears the barrier is stopped P475 Opening via input after activation during set time input will not open the barrier until it has been activated for the set time 0 0 9 9 seconds 0 0 31 P480 Keep opened 0 2 0 31 0 Disabled 1 Automatic closing disabled after the input i...

Страница 50: ...el C412 C414 or number of degrees in L116 L126 if encoder is used P570 Motor lock 0 1 0 31 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 5 If the signal disappears the barrier is stopped P575 Opening via input after activation during set time input will not open the barrier until it has been activated for the set time 0 0 9 9 seconds 0 0 31 P580 Keep opened 0 2...

Страница 51: ...0 P642 Protection in opening movement 0 4 1 0 Disabled 1 Reverse to fully closed 2 Stop with automatic restart of automatic closing 3 Stop wait for new control signal or time in C520 and then automatic closing 4 Stop with restart of opening P643 Control of external protection connected to INP6 0 1 1 0 No check 1 Test of protection connected to INP6 P660 Control function 0 5 0 31 0 Disabled 1 Open ...

Страница 52: ...ed 1 Automatic closing disabled after the input is activated reset by another control signal 2 Automatic closing disabled by a constant signal P690 Interlock opening 0 1 0 31 0 Disabled 1 Opens the local door if P660 is set to open and passes the signal on to the remote door P696 Blocking disabled for local and remote doors Works only with a constant signal 0 1 0 31 0 Disabled 1 Active P698 Automa...

Страница 53: ...or personal protection motor 2 Check C200 and C240 the load guard cannot be disabled with personal protection activated Check C211 it cannot be longer than 0 06 seconds C212 cannot be longer than 2 seconds C493 cannot be longer than 0 20 seconds E027 Incorrect setting for motor protection low limit inactive If C202 is not set to 4 C201 may not be set to 1 C201 is only used with a frequency convert...

Страница 54: ...tion manual for the vehicle detector E319 Error in loop 2 E614 Communication error Correct polarity in communication cables Break in communication cable Correct settings in both automatic control units Is the external unit switched on E651 No response from frequency converter motor 1 Check the connection and the settings as described in Instruction Manual for DB409 Address must be set for the freq...

Страница 55: ...C1 did not change to low during the external test Check that the safety edge is functional if the safety edge is not functional set channel C113 to 0 E962 SE C2 did not change to low during the external test Check that the safety edge is functional if the safety edge is not functional set channel C123 to 0 E963 SE O1 did not change to low during the external test Check that the safety edge is func...

Страница 56: ... door will not close but it will open The PHOTO LED should be on Are any safety edge indications on They should normally be off Suspect an incorrect connection to the safety edge Alternatively an adjustment may be necessary Check the channel for pulse operation No automatic closing Suspect an interruption somewhere in the stop circuit Wicket door contact Stop button Check the setting for restart a...

Страница 57: ...INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4 08 57 Instruction manual edition 1 for EP104 version 4 08 Notes ...

Страница 58: ...INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4 08 58 Instruction manual edition 1 for EP104 version 4 08 Notes ...

Страница 59: ...INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4 08 59 Instruction manual edition 1 for EP104 version 4 08 Notes ...

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