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Indoor Cycle Assembly Service Manual
Comp 200E and Club Pro 300PT

CHAPTERS:

1. UNPACKING THE CYCLEOPS INDOOR CYCLE.......1

2. BIKE ASSEMBLY.............................................................1

Attach Stabilizer Feet

Attach

Handlebars

Seat

Assembly

Attach

Pedals

Attach Console Bracket and Console

Leveling the Bike

3. COMMON ADJUSTMENTS........................................5

Flywheel

Adjustment

Replacing Hub Batteries

Brake

Adjustment

Replacing Brake Pads

Replacing Resistance Knob

4. LUBRICATION................................................................9

5. RF INTERFERENCE......................................................11

6. WARRANTY..................................................................11

Содержание Club Pro 300PT

Страница 1: ... BIKE ASSEMBLY 1 Attach Stabilizer Feet Attach Handlebars Seat Assembly Attach Pedals Attach Console Bracket and Console Leveling the Bike 3 COMMON ADJUSTMENTS 5 Flywheel Adjustment Replacing Hub Batteries Brake Adjustment Replacing Brake Pads Replacing Resistance Knob 4 LUBRICATION 9 5 RF INTERFERENCE 11 6 WARRANTY 11 ...

Страница 2: ...n wrench 1 15mm pedal wrench 1 Phillips head screwdriver 1 2 5mm Allen wrench CHAPTER 2 BIKE ASSEMBLY Step 1 Attach Stabilizer Feet 1 Note the difference between the front and rear stabilizer feet The larger foot with wheels goes in the rear of the IC 2 Align the rear base of the frame with the rear stabilizer and secure it with four 6mm bolts with washers NOTE Tighten the inner bolts first and th...

Страница 3: ...release lever Secure the mechanism by rotating the lever into the Closed position prior to using the IC B To attach the saddle to the seat post clamp use a 6mm Allen wrench Make sure both rails of the saddle are properly seated in the clamp and tighten the 6mm Allen bolt If desired you can at tach any standard bicycle saddle to the CycleOps Indoor Cycle Be sure to tighten the saddle so that it is ...

Страница 4: ...facturers specifications Note that pedals are designed to be installed specifically on the right or left hand side of the IC Improper installation can result in damage to the crank Damage caused by improper crank installation is not covered under warranty Attach your pedals onto the bike with a pedal wrench Typically each pedal is marked with an R or an L on the very end of the spindle past the th...

Страница 5: ...t ensure the transmission icon is showing Then press DOWN ARROW to move the cursor to WATTS Press SELECT to change to INCH LBS Then hold down SELECT again until 0 is shown about 10 seconds Press SELECT to return to WATTS The torque value will now read zero You can secure the feet by tightening the leveler locks Leveler Lock Leveling the bike Once the above assembly instructions have been followed ...

Страница 6: ...osen the acorn nuts on the axle Repeat this process on each side of the flywheel Once the acorn nuts are loose you can ad just the alignment of the flywheel as well as the chain tension Using a 10 mm box wrench adjust the tensioning hardware until the desired chain tension is achieved evenly on both sides Check the alignment of the flywheel against the seat post of the CycleOps IC Once the proper ...

Страница 7: ...se attention to properly line up the poles Replace the battery cap and tighten the set screw Over time the 3 volt lithium battery in the speed cadence sensor in the COMP 200E indoor cycle will need to be changed Follow these steps to change speed cadence sensor battery Fig 2 Remove Bolt Fig 3 Slide Sensor Out of Frame Fig 4 Remove Battery Cover Fig 5 Battery 1 Using a 3mm Allen wrench remove the t...

Страница 8: ...oes not contact the flywheel above the smooth part of the flywheel Ensure the pad mimics the curvature of the flywheel NOTE Brake pads should always be touching the flywheel Release all cable tension in the handlebar resistance knob Using a vice grips or other clamping mechanism secure the bottom lip of the cable carrier to the bottom of the carrier assembly Using a set of pliers grasp the end of ...

Страница 9: ...d pads and hardware from the brake arms Pay attention to the orienta tion of the washers and spacers as you remove them Insert new brake pads and hardware exactly as they were positioned prior to removal Align brake pads see page 7 and tighten pinch bolts Remove water bottle holder by removing the four screws that hold it on Loosen the right hand brass cable stop until you can remove the cable fro...

Страница 10: ...an stain floors carpet Nuts Bolts It is recommended that you put a light coating of lithium grease on the threads of the following hardware to ensure proper tightening and to prevent the parts from seizing over time Stabilizer bolt threads Rubber feet threads Pull pin threads Pedal spindle threads Pull the old resistance knob out of the handlebar Insert new resistance knob paying attention to fish...

Страница 11: ...t Tighten if necessary Inspect and properly tighten brake pads Properly tighten pedals and all hardware attaching toe clips straps if applicable Inspect handlebar clamp assembly Inspect seat clamp assembly Tighten clamp bolt if necessary Inspect stabilizer feet Tighten if necessary Inspect flywheel Check for proper alignment Tighten acorn locking nuts to 75 in lbs Inspect crank bottom bracket inte...

Страница 12: ...he longer and more expensive option of sending the unit back for repair If you feel the need to warranty your PowerTap please return your product through the channel that you purchased it from or contact Saris Cycling Group Inc at 1 800 783 7257 Copyright Copyright 2007 All rights reserved No part of this publication may be copied photographed reproduced translated transmitted electronically or pl...

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