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3 -  1

INTRODUCTION

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

3

TITLE

PAGE NO.

FEATURES.......................................................................................................................................................................... 3-2

General Information .................................................................................................................................................................................... 3-2

Key Switch / Headlight Switch..................................................................................................................................................................... 3-3

Direction Selector........................................................................................................................................................................................ 3-3

State of Charge Meter................................................................................................................................................................................. 3-3

Horn ............................................................................................................................................................................................................ 3-3

Brake Pedal................................................................................................................................................................................................. 3-3

Park Brake .................................................................................................................................................................................................. 3-3

Accelerator Pedal........................................................................................................................................................................................ 3-4

Master Cylinder ........................................................................................................................................................................................... 3-4

Fuse Block .................................................................................................................................................................................................. 3-4

Run - Tow/Maintenance/Storage Switch..................................................................................................................................................... 3-4

Charger Receptacle .................................................................................................................................................................................... 3-4

Steering Wheel............................................................................................................................................................................................ 3-7

Front Seat ................................................................................................................................................................................................... 3-7

Second Seat................................................................................................................................................................................................ 3-7

Third Seat.................................................................................................................................................................................................... 3-7

Hip Restraing .............................................................................................................................................................................................. 3-7

Rear Seat .................................................................................................................................................................................................... 3-7

Rear Hip Restraint....................................................................................................................................................................................... 3-7

Load Bed..................................................................................................................................................................................................... 3-7

Brake Light/ Turn Signal.............................................................................................................................................................................. 3-7

Battery Compartment .................................................................................................................................................................................. 3-7

Содержание 626501

Страница 1: ...626501 Owner s Guide ISSUED FEBRUARY 2012 REVISED JUNE 2015 48V ELECTRIC POWERED VEHICLE...

Страница 2: ...ces in controls will be illustrated Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle in...

Страница 3: ...Inc reserves the right to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previously The information contained in this...

Страница 4: ...m any source of electrical drain The battery charger may be left connected to the vehicle to maintain a full charge on the bat teries provided the charger is plugged into an active electrical source I...

Страница 5: ...thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SECTION PAGE NO SAFETY 1 1 GENERAL SPECIFICATIONS 2 1 INTRODUCTION 3 1 OPERATING PROCEDURES...

Страница 6: ...Page iv TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 7: ...ghly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 1 TITLE PAGE NO GENERAL 1 2 NOTICES CAUTIONS WARNINGS AND DANGERS 1 2 GENERAL OPERATION 1 3 MAINTE...

Страница 8: ...used to warn of sit uations that could result in an unsafe condition NOTICES CAUTIONS WARNINGS AND DANGERS Throughout this guide NOTICE CAUTION WARNING and DANGER will be used Please observe these NOT...

Страница 9: ...ng practices Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings and instructions combined E Z GO strongly suggests that all users and main...

Страница 10: ...eating capacity Read the following text and warnings before attempting to service vehicle In any product components may eventually fail to perform properly as the result of normal use age wear or abus...

Страница 11: ...olarity of each battery terminal and be sure to rewire the batteries correctly use specified replacement parts NEVER use replacement parts of lesser quality use recommended tools determine that tools...

Страница 12: ...NOT OPERATE UNDER THE INFULENCE OF DRUGS OR ALCOHOL WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY AND RAMP OR HILL DO NOT DRIVE ON HIGHWAY 74443G01 1 To Prevent Roll Back On a Hill From a Stopped...

Страница 13: ...DO NOT OPERATE IF USING DRUGS OR ALCOHOL DO NOT OPERATE VEHICLE WHEN LIGHTNING IS IN THE AREA WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY AND RAMP OR HILL ANGLE WARNING MAXIMUM CROSS HILL OR RAM...

Страница 14: ...1 8 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Страница 15: ...to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TITLE PAGE NO Vehicle Specifications SHUTTLE 8 2 2 Vehicle Dimensions SHUTTLE 8...

Страница 16: ...0 5 mph 21 kph 0 8 kph Towing Capacity N A Steering Suspension Steering Self compensating rack and pinion Front Suspension Leaf springs with hydraulic shock absorbers Rear Suspension Leaf springs with...

Страница 17: ...ticular attention to all Notices Cautions Warnings and Dangers 2 46 0 in 116 8 cm 149 0 in 3178 5 cm 167 5 in 425 5 cm 123 5 in 313 7 cm 45 5 in 115 6 cm 75 6 in 192 0 cm Center Rear Wheels 38 3 in 97...

Страница 18: ...l to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 4 2 TURNING CLEARANCE DIAMETER 33 ft 10 1 m RECOMMENDED MAX SIDE TILT 25 or 14...

Страница 19: ...2 5 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers GENERAL SPECIFICATIONS 2...

Страница 20: ...2 6 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Страница 21: ...itch Headlight Switch 3 3 Direction Selector 3 3 State of Charge Meter 3 3 Horn 3 3 Brake Pedal 3 3 Park Brake 3 3 Accelerator Pedal 3 4 Master Cylinder 3 4 Fuse Block 3 4 Run Tow Maintenance Storage...

Страница 22: ...CTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 3 2 3 FEATURES General Information 5 7 6 4 8 9 3 2 1...

Страница 23: ...t move vehicle direction selector while the vehicle is in motion Moving the selector will result in sudden slowing of the vehicle and the beeping of a warning device Located on the dash panel this swi...

Страница 24: ...jury or death resulting from loss of vehicle control consider the grade of the terrain the vehicle is on and set vehicle s park brake accordingly before switch ing the Run Tow Maintenance switch to th...

Страница 25: ...Notices Cautions Warnings and Dangers 3 the electronic braking system and warning beeper features are activated 11 Charger Receptacle The plarized charger receptacle is located in the seat pod below...

Страница 26: ...INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 3 6 3 12 13 16 14 15 17 18 20 19 22 21...

Страница 27: ...dden vehicle position changes 17 Rear Seat The rear facing seat is designed for two occupants one on each side of the seat To prevent severe injury or death rear seat passengers should hold on to both...

Страница 28: ...3 8 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Страница 29: ...ing the Charger 4 5 Understanding the Charger 4 5 LED Operation Codes 4 5 LED Fault Codes 4 5 Maintenance Instructions 4 6 OPERATING THE VEHICLE 4 5 PERFORMANCE 4 7 Speed Control 4 7 Pedal Up Braking...

Страница 30: ...rame weld tube The other PART A and PART B is located on the crossmember section of the chassis on the driver side seat back support To access it raise the seat and lift up the flap on the access pane...

Страница 31: ...explosion that could result in severe injury or death never smoke around or charge batteries in an area that has open flame or electrical equipment that could cause an electrical arc Hydrogen gas is...

Страница 32: ...r in such a manner as to per mit the maximum air flow underneath and around the charger Portable chargers are shipped with the vehicles Prior to vehicle or charger operation the charger must be remove...

Страница 33: ...r s LED will quickly flash RED The specific fault is indi cated by the number of RED flashes that occur there will be a pause and then the flashes will repeat again There are several possible conditio...

Страница 34: ...ep the cooling fins free of dirt and debris do not expose the charger to oil dirt mud or to direct heavy water spray when cleaning equipment 4 Inspect the plug of the battery charger and the vehicle r...

Страница 35: ...e vehicle s top speed is sensed and regulated directly by the controller Speed Control To prevent the possibility of loss of control that could cause severe injury or death use service brake to contro...

Страница 36: ...be overridden and normal vehicle operation resumes Any unusual situation sensed by the TruCourse Technology system will cause a similar response The system functions in all key switch positions Anti R...

Страница 37: ...ed Release the park brake by depressing the service brake pedal until the park brake releases Slowly depress the accelerator pedal to start the motor When the accelerator pedal is released the motor c...

Страница 38: ...the labels that are used on this vehicle Sun Top And Windshield The sun top does not provide protection from roll over or falling objects The windshield does not provide protection from tree limbs or...

Страница 39: ...GHT BULB REPLACEMENT 5 8 FUSE REPLACEMENT 5 8 TRANSPORTING VEHICLE 5 9 Towing 5 9 Hauling 5 9 SERVICE AND MAINTENANCE 5 9 ROUTINE MAINTENANCE 5 10 Tire Inspection 5 10 BRAKES 5 10 Periodic Brake Test...

Страница 40: ...5 2 MAINTENANCE 5 Battery Cleaning 5 18 Battery Replacement 5 19 Prolonged Storage 5 19 Battery Charging 5 20 AC Voltage 5 20 Troubleshooting 5 21 HYDROMETER 5 21 Using Hydrometer 5 22...

Страница 41: ...mercial plastic polish or Plexus plastic cleaner available from the service parts department Normal cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied...

Страница 42: ...ehicle in wet weather conditions remember that the brakes may need to be lightly applied in order to provide enough friction to dry the brake unit If wet the brakes will lose much of their effect Slow...

Страница 43: ...le Tool List Qty Tool List Qty Floor Jack 1 Jack Stands 4 Wheel Chocks 4 Remove payload from vehicle before lifting No person s should be in or on the vehicle while lifting To raise the entire vehicle...

Страница 44: ...ld be determined by the condition of the terrain See GENERAL SPECIFICATIONS section for rec ommended tire inflation pressure For outdoor applications with major use on grassy areas the following shoul...

Страница 45: ...cross sequence pattern LIGHT BULB REPLACEMENT To reduce the possibility of premature bulb failure do not touch new bulbs with bare fingers Use clean dry tissue or paper towel to handle the glass porti...

Страница 46: ...ottom of the last forward facing seat the fuse block is located on the fender liner on the driver side of the vehicle Pull out old fuse and replace with a new fuse of the same type and size TRANSPORTI...

Страница 47: ...ts to be made to the powertrain while the motor is running must be made with both drive wheels raised and vehicle properly supported on jack stands To reduce the possibility of motor damage never oper...

Страница 48: ...echnician s Repair and Service Manual Some service procedures may require the vehicle to be lifted Refer to LIFTING THE VEHICLE for proper lifting pro cedure and safety information ROUTINE MAINTENANCE...

Страница 49: ...should be felt at approximately 2 mph 3 kph indicating that the system is functioning If vehicle speed continues to rise apply the service brake and have vehicle inspected by a trained mechanic REAR...

Страница 50: ...Signal Bulb Tail Light Bulb 40 oz 1 2 liters MOBIL 424 15 amp P N 18392 G1 1157 P N 21759 G1 Capacities and Replacement Parts P N 619100 P N 619101 P N 619102 ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT...

Страница 51: ...A Park Brake operation does it hold on a hill C A C A C A C A Accelerator smooth operation Charger Receptacle inspect charger connector and receptacle at each charge Wiring loose connections broken o...

Страница 52: ...fety shield or approved safety goggles when adding water or charging batteries Any electrolyte spills should be neutralized with a solution of 1 4 cup 60 ml sodium bicarbonate baking soda dissolved in...

Страница 53: ...he available life and reduce the factors that can reduce the life of the battery Battery Maintenance Tool List Qty Tool List Qty Insulated Wrench 9 16 1 Battery Carrier 1 Hydrometer 1 Battery Maintena...

Страница 54: ...vent tube and the gas will force it out of the vent tube and battery cap The water will evaporate but the sulphuric acid will remain where it can damage vehicle components and the storage facility flo...

Страница 55: ...d solution which can cause severe burns to the skin and eyes Treat all electrolyte spills to the body and eyes with extended flushing with clear water Contact a physician immediately Any electrolyte s...

Страница 56: ...eep all smoking materials open flame or sparks away from the battery The correct cleaning technique is to spray the top and sides of the batteries with a solution of baking soda and water This solutio...

Страница 57: ...lean if required To prevent battery explosion that could result in severe personal injury or death extreme care must be used with aerosol containers of battery terminal protectant Insulate the metal c...

Страница 58: ...ff when the battery set is fully charged Always refer to the instructions of the specific charger used Before charging the following should be observed Do not overfill batteries The charging cycle wil...

Страница 59: ...ximate age HYDROMETER A hydrometer P N 50900 G1 is used to test the state of charge of a battery cell This is performed by measuring the density of the electrolyte which is accomplished by measuring t...

Страница 60: ...he 1 250 to give a corrected reading of 1 246 5 Test each cell and note the readings corrected to 80 F or 27 C A variation of fifty points between any two cell readings example 1 250 1 200 indicates a...

Страница 61: ...5 23 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE 5...

Страница 62: ...5 24 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5...

Страница 63: ...ad all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers TABLE OF CONTENTS FOR APPENDIX A TITLE PAGE NO DECLARATION O...

Страница 64: ...A 2 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 65: ...A 3 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers DECLARATION OF CONFORMITY...

Страница 66: ...APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers A 4 DECLARATION OF CONFORMITY CONTINUED...

Страница 67: ...A 5 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers APPENDIX A...

Страница 68: ...A 6 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Страница 69: ......

Страница 70: ...of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals ar...

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