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PRATIKA

 

User and Maintenance Guide                                                                                                                  Page  21/33 

7.4/2 Instructions for carrying out gas recovery

The aim of this operation is to recover and recycle all gas present in the A/C plant and separate it 
from oil and other impurities present. The maximum time required for this operation is 15 minutes 
(900 sec.) 
The operator should: 
 

-

Connect up the high and low pressure tubes (see section “Setting up the unit”) 

 

-

Open the two high and low pressure valves HP-LP. 

-

Use the SEL key to select RECOVERY, indicated by the side led light. 

-

The display will visualise the word AUTO, by pressing the key 

OK, 

the unit will automatically 

recover the entire refrigerant in the circuit. It is possible to pre-set the quantity of refrigerant to 
be recovered by using the  

“+”

 and 

“-“ 

keys. More specifically, the  

“+”

 increases the weight 

(expressed in grams) of the quantity of gas to be recovered, while the “

–“ 

key decreases

 

it. 

 

-

Press the OK key to confirm the operation. 

 

During this operation, it is possible to monitor the partial weight of gas recovered on the display.

 

The recovery phase will be interrupted briefly when the depression value of –0.10 bar is reached. 
(a pressure sensor automatically identifies this value). 
This interval lasts approximately 200 seconds, and allows eventual refrigerant still blocked in the 
system in the form of micro-frozen granules of oil and humidity to be transformed into gas and to 
be recovered. This phase is indicated by an increase in the high and low-pressure values on the 
respective pressure gauges 

HP

 and 

LP

.

- At the end of the 200 seconds, the machine will automatically discharge the oil recovered for 60 
seconds in the container for this purpose. The quantity of oil discharged is indicated by a 
graduated doser OIL DISCHARGE. 
- Once the oil discharge phase is terminated, the total quantity of refrigerant recovered is visualised 
and followed by an acoustic signal indicating the end of the operation. In the event that pressure 
has built up during the 200 second interval and the 60 second oil discharge phase, a second 
recovery cycle will be activated until a depression value of –0.10 bar has been reached inside the 
A/C circuit, followed by the acoustic signal. 

It’s important to check that the OIL DISCHARGE valve is only partially open (to approx. 45° 
degrees)

, to avoid excess pressure building up at the discharge point causing oil to be ejected 

from the vent tube. 

 

During this phase in addition: 
 

-

The correct level of oil in the recovery compressor is reset through automatic toping up. 

 
If this phase is not completed within the maximum set time of 15 minutes, an error code will be 
visualised on the display

 Total time expired “02”

 indicating that there is a fault (in this case repeat 

the recovery operation). When the operation has been carried out correctly, the total quantity of 
refrigerant will be visualised on the display. 
 
During all the operating phases, with the exception of the discharge of recovered oil lasting 60 
seconds, it is possible to interrupt the procedure by pressing the OK key. 

 

Содержание PRATIKA

Страница 1: ...ance Guide ___________________________________________ PRATIKA P N 4018014 Please fully read this User and Maintenance Guide before using the machine C T R s r l Via Via T ed E Manzini n 9 43100 Parma...

Страница 2: ...he machine The warranty is not valid in the event that the machine is used for a purpose other than that for which it was intended or is tampered with by persons not authorised by our company or in an...

Страница 3: ...ING PHASES 19 7 4 MANUAL MODE RECOVERY OPERATION 20 7 4 1 Preliminary operations 20 7 4 2 Instructions for carrying out gas recovery 21 7 5 MANUAL MODE VACUUM OPERATION 22 7 6 MANUAL MODE CHARGING OPE...

Страница 4: ...ANDARD ACCESSORIES 31 11 OPTIONAL ACCESSORIES 32 11 1 OIL CONTAINERS 32 11 2 CHARGING AND SERVICE TUBES 32 11 3 LEAK DETECTOR 32 11 4 CLEANING OF VEHICLE A C PLANT 33 12 SPARE PARTS 33 13 LABELS AND M...

Страница 5: ...d with the correct running of the machine but are not a safety hazard for people NO do not carry out the operations indicated as they may compromise the correct working of the machine IMPORTANT indica...

Страница 6: ...ve storage The contaminated oil is recovered in an apposite outside graduated container while the fluid following reprocessing by dehydration filters is stored in a cylinder for the purpose The electr...

Страница 7: ...acity kg 10 10 Supply voltage V 220 230 220 230 Supply frequency Hz 50 50 Max absorbed current A 4 0 4 0 Coupling diameter on vehicle Low Pressure LP mm 11 13 Coupling diameter on vehicle High pressur...

Страница 8: ...made of unsuitable materials or unapproved pressure levels Follow hygiene and safety prevention at work directives Make sure you have an up dated copy of them and follow the instructions in the safet...

Страница 9: ...k immediate medical advice The machine is designed to be used specifically with the refrigerants R12 or R134 a for use in two distinct models It is important to avoid mixing the fluids or using them i...

Страница 10: ...hine when operating and during setting and maintenance work Always use the piping that comes with the machine for connecting up high and low pressure connections red and blue and do not use it for oth...

Страница 11: ...operating or is connected up to the electricity supply Only carry out the maintenance operations and repairs indicated in the relevant sections of this guide We stress that work carried out on the ma...

Страница 12: ...r for refrigerant gas recovery Anti acid and dehydration filters n 3 with total absorption capacity of 160 g of water guaranteeing excellent autonomy Infeed gas still with automatic regulation of refr...

Страница 13: ...nctions and does not represent actual function on the machine Fig 2 The machine is delivered with the cylinder correctly positioned in its seating on the weighing machine and already fixed with bracke...

Страница 14: ...you are using an extension cable check that the cable core section is proportioned to the length of the cable and that it is positioned where it cannot be damaged in any way avoid areas where it can b...

Страница 15: ...ccessories to avoid breakage from accidental falling or other damage during transport transport at low speed and watching out for possible points that may cause instability keeping at a safe distance...

Страница 16: ...of an emergency by pressing this button the machine comes to an immediate halt in which case it is necessary to wait for approx 50 sec before restarting the machine to allow sufficient time for the el...

Страница 17: ...e tank connection 2 Control panel 11 Oil injection tank connection 3 Low pressure gauge 12 Oil discharge valve OIL DISCHARGE 4 High pressure gauge 13 Oil injection valve OIL INJECTION 5 LP valve low p...

Страница 18: ...ation and the two screws positioned above on the sides of the mains panel board the station then lift up and slide out the plastic housing by gently pulling it towards him We advise checking that the...

Страница 19: ...vehicle engine so that the conditional plant runs for a few minutes and the A C system is fully running as in normal conditions Before carrying out the recovery procedure we advise checking the state...

Страница 20: ...mend checking the initial amount of gas in the cylinder before beginning the recovery operation thereby avoiding interrupting the recovery process to empty excess gas Always check before starting oper...

Страница 21: ...s indicated by an increase in the high and low pressure values on the respective pressure gauges HP and LP At the end of the 200 seconds the machine will automatically discharge the oil recovered for...

Страница 22: ...e vacuum function An acoustic signal confirms that the procedure has commenced Achieve vacuum is when the depression value inside the A C circuit is at 0 75 bar indicated on the display with a countdo...

Страница 23: ...uit has two service points After having set the parameters press the OK key to start the actual charging phase Once the OK key has been pressed the gas circuit is open that will inject the refrigerant...

Страница 24: ...carried out with the engine switched off The operator should Connect the low pressure tube BLUE Open the low pressure valve LP Press the SEL key and select the CHARGE function on the control panel Th...

Страница 25: ...h on the vehicle engine and wait a few minutes until the A C plant is fully running Check that the low pressure gauge indicator is positioned in the blue sector while the indicator on the high pressur...

Страница 26: ...s automatically transferred thanks to the difference in pressure in the cylinder or the external container Before carrying out the transfer operation described above to facilitate refrigerant transfer...

Страница 27: ...ar such as gloves and eye goggles Any residual waste products present after maintenance should not be disposed of in the environment but should be dealt with according to the legislative codes in forc...

Страница 28: ...ly replace the cap on the vent To do a complete oil change it is necessary to run the pump for 10 minutes disconnect the machine from the power supply disassemble the drainage cap positioned on the un...

Страница 29: ...that the pressure value be maintained at approximately 3 bar at this stage of recovery visible on the HP digital pressure gauge on the screen by partially opening the valve on the external cylinder W...

Страница 30: ...s Remedies Who Machine does not work 1 Repeated switching ON OFF of the machine 2 Fuse in the unit is burned out 1 Switch off the machine and wait at least 50 sec before switching it on again 2 Change...

Страница 31: ...00 Cylinder full 01 Excessive quantity of gas programmed for recovery 02 Recovery time expired 03 Refrigerant present in the system at the start of vacuum cycle 04 Time to achieve vacuum expired 05 L...

Страница 32: ...ient length for your requirements tubing length equal to 3000 mm is available at our authorised distributors 11 3 LEAK DETECTOR A device designed to locate leaks on the A C circuit using a infra red l...

Страница 33: ...R E P A R T S All spare parts for PRATIKA are available at our authorised dealers and are distributed by C T R 1 3 L A B E L S A N D M A R K I N G S This is a list of the meanings of the labels presen...

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