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www.elginindustries.com

Operations Manual

CSI Model WSM-03

Vertical Cuttings Dryer

Edition 5

Revision B

March 3, 2012

Содержание WSM-03

Страница 1: ...www elginindustries com Operations Manual CSI Model WSM 03 Vertical Cuttings Dryer Edition 5 Revision B March 3 2012 ...

Страница 2: ...ERATION 10 11 MAINTENANCE 12 14 TROUBLESHOOTING Mechanical Problems 16 MINIMUM RECOMMENDED SPARE PARTS 17 RECOMMENDED 1 YEAR SPARE PARTS 18 PARTS LISTING 19 25 CONVERSION TABLE 28 DIAGRAMS FIGURE I MATERIAL FLOW 15 FIGURE II GENERAL ARRANGEMENT 26 FIGURE III GENERAL ARRANGEMENT 27 DRYER ONLY ...

Страница 3: ...imate service from your centrifuge care should be taken to follow the CSI recommended service procedures The information contained in this manual has been prepared to assist you in the proper installation operation and maintenance of your centrifuge If additional information is required it may be readily obtained upon request from the home office of CSI or our representatives and field service eng...

Страница 4: ...he screen and discharged through the effluent openings During the design of the CSI Model WSM 03 an effort was made to improve maintenance procedures compared to other types of centrifuges All normal wear parts are easily accessible from the top of the machine Belts can be easily changed without removing the gear assembly and the entire gear assembly can be removed with little effort Your CSI Cent...

Страница 5: ...regular routine visits to discuss and consult on operating problems The latter presents an opportunity to compare different operations and pass on operating tips that are usually most helpful During these visits the CSI Service Man is able to ascertain first hand if you are obtaining the best performance possible and if not make corrective recommendations Assistance is available from all of the so...

Страница 6: ... and manufacture CSI makes no further warranty either expressed or implied for any amount in excess of the cost of repair or replacement of any part shown to be defective The foregoing warranty shall be null and void and of no further force or effect with respect to any CSI Centrifuge on which any repairs or maintenance other than normal wear part replacements are performed by any service provider...

Страница 7: ...Processing applications Purchaser acknowledges that it is solely responsible for evaluating and choosing the sites where the CSI Centrifuges will be installed and the manner in which CSI Centrifuges will be used CSI does not warrant that the Environmental Protection Agency EPA or any other regulatory authority has approved or certified the CSI Centrifuges for any purpose Purchaser assumes any risk...

Страница 8: ...gning the feed chute A level foundation should be provided The machine has been machined level at the factory therefore leveling after installation should not be necessary Because the centrifuge is mounted direct to the foundation rigid connections can be made to the effluent openings However it is desirable to provide an opening in the effluent line so that spot checks can be made to determine th...

Страница 9: ...service engineers on hand to direct and assist with new machine start ups This gives the customer an opportunity to get direct operating instructions from experienced personnel and to get acquainted with the men who can be made available for inspection calls Please arrange to notify CSI approximately three weeks before start up is anticipated A fee schedule for technical support and training is av...

Страница 10: ... 4 Electrical Connections of Protection Cut Outs The main drive motor should not start before the oil pump motor is started One should be able to hear the pressure switch by turning the pump motor on and off Disconnecting the pressure line should cause the pressure switch to drop out A flow switch is also wired into the control circuit to assure proper lubrication of the main drive and oil pimp mo...

Страница 11: ...ation 1 Unbalanced rotating component 1 Replace component Because of the wide variety of materials the continuous screen type centrifuge is applicable to only general points of process information can be covered Generally change of feed moisture size consistency rate and cleanliness will change the product quality Here is a tabulation of overall process symptoms and their probable cause SYMPTOMS C...

Страница 12: ...ife before their wear causes what would normally be unnecessary repairs DISASSEMBLY This section is intended to serve as a guide during maintenance or repairs Step by step disassembly instructions are given followed by more detailed instructions on some parts When disassembling your Model WSM 03 Centrifuge the following sequence may be followed although some operations may be carried out concurren...

Страница 13: ...inherent wear which does exist can be most economically handled if regular inspections are made and the necessary repair work accomplished before the rotor is worn to a point where physical damage is done to the part A severely worn rotor will cause unnecessary wear and breakage to other parts of the machine hence we at CSI feel it a necessity and our responsibility to supply our customers with ne...

Страница 14: ...ssary to change the oil at intervals of one to two months A positive displacement gear pump is used The pump motor should be wired with the main drive motor so that the main drive cannot be turned on without the oil pump operating A low pressure cut off switch is installed on the pressure line and is to be wired onto the control circuit This cuts off at 3 psi to shut down the machine The switch is...

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Страница 16: ...ad If the sleeve is sheared check for blockage between the flites and screen before starting Mark the basket and cone cap and rotate by hand This should slightly change mark relationship Approximately 75 turns will make the mark come back to its original relationship MOTORS WILL NOT START Check the pressure and flow switches for proper operation Check pressure gauge for a minimum reading of 3 1 2 ...

Страница 17: ...eral and is not intended as a prediction of what might be used over any certain period Each application will vary even within the same processing location therefore experience and number of units per location determines your best stocking plan MINIMUM RECOMMENDED STOCK PART NO DESCRIPTION QTY WSM 03 955 38 BANDED BELT 1 322 4 2 PC STEEL CONE CAP 1 WSM 401 1 BUNA CONE CAP GASKET 1 WSM 03 330 5C WSM...

Страница 18: ...5 8 11X1 L 9 CAP SCREW HIGH STRENGTH 16 900 108 WSM 03 WSM 03 OIL LINE KIT 1 WSM 03 970 17 RUBBER COUPLING 1 WSM 03 2 020 CHROME SCREEN BASKET ASSY 020 OPENING 1 WSM 03 2 015 CHROME SCREEN BASKET ASSY 015 OPENING 1 WSM 03 11510 105 OIL PUMP MOTOR RESERVOIR ASSY 2 WSM 03 11507 01 MS ROTOR 1 889 12 PRESSURE SWITCH EXPLOSION PROOF 2 360 7XP 30 HP MOTOR EXPLOSION PROOF 1 322 4 2 PC STEEL CONE CAP 1 WS...

Страница 19: ...bed by size and description and should be ordered accordingly Should there be some field revision on a machine that makes a machine different from any parts drawing it will become necessary for the CSI service men to update the customer s parts list and notify CSI engineering office of the modification In instances such as this the customer should be extra careful when re ordering and possibly not...

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