Owner’s Manual
Pro, Deluxe, & Enhanced Systems
20
Model Year
CrusaderWater.com
Страница 1: ...Owner s Manual Pro Deluxe Enhanced Systems 2020 Model Year CrusaderWater com ...
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Страница 3: ...Understanding How Your System Operates Page 14 Warnings and System Operational Requirements Page 17 System Installation and Start up Guidelines Checklist Page 18 System Programming Page 23 Service Instructions Page 26 Parts ProGuard Feeder Diagrams Page 29 System Troubleshooting Guidelines Page 33 Error Codes Page 37 Limited Lifetime Warranty Information Page 39 How Much Money Can Soft Water Save ...
Страница 4: ...of America Each valve is tested and certified by the WQA to NSF ANSI Standard 61 for material safety and structural integrity and lead free compli ance as well as CSA B483 1 Page 4 CrusaderWater com Crusader Pro Deluxe Enhanced Systems Owner s Manual 2020 ...
Страница 5: ...w technologies are developed to accommodate for rapidly degrading water conditions The onboard control center can be updated with the latest software updates upgrades as they become available Reliable The Crusader Water Quality Management System is built around Open platform technology that has a 40 year legacy of reliable design It utilizes 21st century composite materials to ensure reliable and ...
Страница 6: ... Ion Exchange Resin Bottom Distributor The system must be BYPASSED DEPRES SURIZED and DE ENERGIZED before assembling or performing mechanical repairs Disassembly Repair Replacement and or Reassembly should only be performed by properly trained service personnel Crusader Pro Deluxe Enhanced Systems Owner s Manual 2020 ...
Страница 7: ...sassembly Repair Replacement and or Reassembly should only be performed by properly trained service personnel Control Valve and Computer Monofilament Pressure Vessel Top Distributor Riser Tube Activated Carbon Media Blend Ion Exchange Resin Clarifying Media Bottom Distributor Gravel Underbedding Crusader Pro Deluxe Enhanced Systems Owner s Manual 2020 ...
Страница 8: ...epair Replacement and or Reassembly should only be performed by properly trained service personnel Control Valve and Computer Monofilament Pressure Vessel Top Distributor Riser Tube ChlorZorb Carbon Media Blend Cation Exchange Resin Clarifying Media Bottom Distributor Gravel Underbedding Anion Exchange Resin Crusader Pro Deluxe Enhanced Systems Owner s Manual 2020 ...
Страница 9: ...ither sodium or potassium salt to clean itself The brine tank must be filled with a high quality salt to ensure proper system operation Consult with your local water professional to decide on the best salt for your area ProGuard The ProGuard reservoir should be kept full to ensure proper system operation and maximum efficiency ProGuard works synergistically with the softening media to ensure the v...
Страница 10: ...t will always try to maximize efficiency and performance to provide you with the water quality that you deserve ProGuard is designed to Clean ion exchange resin without damaging structured matrix media Clean all moving parts create a temporary protective coating Create an inhospitable environment for bacteria in the system Remove oils and other hydrocarbons from resin Clean Activated Carbon Media ...
Страница 11: ...formance of your system While weekly antibacterial rinses and supplementation with ProGuard help minimize bac terial growth your system should also be cleaned and disinfected on a regular schedule to ensure that it is working to the best of its ability and to protect the safety of your family Recommended Cleaning Disinfection Schedule This chart shows the recommended monthly cleaning interval PEOP...
Страница 12: ...ogramming profile and observations of your water usage habits Flow Meter In Service Mode the display will show the time of day and remaining capacity The re main ing capacity counts backwards in gallons as water is used The flow display indicator can be used to determine if the flow meter is working by opening a faucet downstream of the system and observing the gallons count down as well as the fl...
Страница 13: ... the ion exchange resin beads Slow Rinse Once the brine supply is exhausted your system will begin slowly rinsing contaminants through the media bed and out of the tank to drain Backwash Your system rapidly discharges water upwards through the media to the drain This ensures that trapped sediment broken media are flushed out of the tank to minimize pressure loss channeling Rapid Rinse A high veloc...
Страница 14: ...and can some times be life threatening The statement my parents drank this water for 50 years and it nev er hurt them is no longer a valid excuse to not be concerned with water quality There has been a massive global increase in exposure to chemical waste over the last 50 years The scientific and medical community has not had adequate time or budget to study the long term health effects of the mor...
Страница 15: ...cause it is loaded with a variety of impurities These dissolved impurities react with certain chemicals found in soap to form a gummy insoluble curd that clings stubbornly to everything it touches The ring around your bathtub is curd That same curd causes your hair to become dull and hard to manage Soap curd clogs skin pores and prevents your natural oils from properly moisturizing your skin This ...
Страница 16: ...r by an equivalent number of sodium ions The softening process may be illustrated by the following equation R2 Na Ca HCO3 2 R2 Ca 2NaHCO3 Sodium Ion Exchange Resin Calcium Bicarbonate in Water Calcium Ion Exchange Resin Sodium Bicarbonate in Water Obviously the system can only exchange a certain amount of hardness and other contami nants before becoming exhausted This is referred to as the capacit...
Страница 17: ...ppm Chloramine 0 ppm 1 ppm Ambient Temperature 40 F 120 F Influent water hardness levels above 22gpg and TDS above 500ppm will negatively impact the taste of the water Do not use with water that is unsafe or of unknown quality Test water periodically to verify that the system is performing satisfactorily Discard small parts remaining after installation Read and follow the information in this manua...
Страница 18: ...erve flow of water from the bathtub Water will become a dark brown black color This color is caused by the system disinfectant preservative as well as dust from shipping and handling Allow water to run until clear Observe water for particles If resin or other softening media particles are found in the water bypass the system and call tech sup port Leave bathtub running 10 Enter programming mode Pr...
Страница 19: ...Page Crusader Pro Deluxe Enhanced Systems Owner s Manual 2020 ...
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Страница 30: ...V3162 010 DLFC 1 0 7 1 V3162 017 DLFC 1 7 7 1 V3162 027 DLFC 2 7 7 1 V3162 032 DLFC 3 2 7 1 V3162 042 DLFC 4 2 5 1 5 WHP 1R 4W 3DUW 1R Description 1 1 H4615 OERZ RFNLQJ OLS 2 1 H4628 OERZ LTXL W 3 1 V3163 O ring 019 4 1 V3165 01 5 5HWDLQHU VV JSP 5 1 V3182 5 6 1 V4144 01 OERZ LTXL W VV Z 5 VVHPEO LQFOXGHV 9 5 3 4 5 1 2 6 Water Flow Proper DLFC orientation directs water ow towards the washer face w...
Страница 31: ...V3149 39 0DOH 137 OERZ WHP 1R 4W 3DUW 1R Description 1 1 H4600 3 8 Safety Brine Valve 2 2 10151 Pin 3 1 H4640 32 Float Assembly 4 1 H4500 30 50 LU KHFN VVHPEO WHP 1R 4W 3DUW 1R Description 1 2 V3151 1XW 4XLFN RQQHFW 2 2 V3150 6SOLW 5LQJ 3 2 V3105 2 5LQJ 4 2 V3145 SDVV 5RWRU 5 2 V3146 Bypass Cap 6 2 V3147 Bypass Handle 7 2 V3148 SDVV 5RWRU 6HDO 5HWDLQHU 8 2 V3152 2 5LQJ 9 2 V3155 2 5LQJ 10 2 V3156 ...
Страница 32: ...RGIZED before disassembling or performing mechanical repairs Disassembly Repair Replacement Reassembly should only be performed by properly trained service personnel Item Qty Part Description 1 1 PG 01 ProGuard Feeder Crusader Pro Deluxe Enhanced Systems Owner s Manual 2020 ...
Страница 33: ...to draw brine Refer to problem System fails to draw brine Decreasing exchange capacity of resin Clean or replace resin bed No salt in brine tank Add salt Leak at riser tube Verify that riser tube is seated correctly and is not damaged by heat or high water pressure ProGuard supply exhausted Refill ProGuard feeder System Fails to Regenerate Cause Solution Faulty electrical supply Verify electrical ...
Страница 34: ...orine chloramine oxidation Replace resin Cause Solution Piston stuck in brine rinse or backwash position Inspect drivetrain and perform remedial action Damaged seals spacers Inspect seals spacers and perform remedial action Damaged piston Inspect drivetrain and perform remedial action Cause Solution Lower and or upper distributor damaged Replace distributor s Leak between rise tube and up per dist...
Страница 35: ...ions or obstructions Leak in brine line Verify brine line and connections for air leakage Insufficient water in brine tank Refer to problem System fails to refill brine tank Cause Solution System failes to draw brine Refer to problem System failes to draw brine Improper brine refill time setting Verify that brine refill time corresponds to the prop er salt level and amount of ion exchange resin an...
Страница 36: ...oblem Excessive water in brine tank Injector undersized Verify injector selection Injector fouled Remove and clean injector Improper brine slow rinse time setting Verify that brine slow rinse time corresponds to the proper salt level and amount of resin Improper fast rinse time setting Verify that fast rinse time corresponds to the proper salt level and amount of resin Cause Solution Improper brin...
Страница 37: ...et up pro cedure regeneration time option 5 ERROR followed by Code number Error Code 101 Unable to recog nize start of regeneration Error Code 102 Unexpected stall Error Code 103 Motor ran too long timed out trying to reach next cycle position Error Code 104 Motor ran too long timed out trying to reach home position If other Error Codes display con tact the factory a Control valve has just been se...
Страница 38: ...nnect transformer b Repair outlet or use working outlet c Replace drive gear or drive cap assembly d Replace PC board 8 Control valve does not regenerate automatically but does when REGEN button is depressed a Bypass valve in bypass position b Meter connection disconnect ed c Restricted stalled meter turbine d Defective meter e Defective PC board f Set up error a Put control valve in service optio...
Страница 39: ...s otherwise required by applicable law we shall not be liable for any damages whatsoever including without limitation lost time inconvenience expenses such as telephone calls labor or material charges incurred in connec tion with the removal or replacement of the part s or product s special incidental consequential or indirect dam ages for personal injury loss of business profits business interrup...
Страница 40: ...inens American Laundry Institute 600 00 50 00 175 00 15 00 30 Energy Consumption Heat loss due to scale University of New Mexico and WQA Studies 320 00 26 67 64 44 5 37 20 Soaps and Cleaning Aids Laundry cleaning dishwashing bathing skin care shaving shampoo etc Orange County Consumer Survey 10 hours of cleaning per month 1 032 00 86 00 774 00 64 50 75 What Could Soft Water Be Saving You TOTAL COS...
