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FWZ Series

Oil-Fired Hot Water Boilers

INSTALLATION INSTRUCTIONS

Models:

FWZ060

FWZ080

FWZ100

FWZ130

FWZ160

WARNING

: Improper installation,

adjustment, alteration, service or
maintenance can cause property
damage, injury, or loss of life.
For assistance or additional

installer, service agency or the oil
supplier. Read these instructions
carefully before installing.

E S I G N E D T O

E A D

Manufacturer of Hydronic Heating Products

P.O. Box 14818 3633 I. Street

Philadelphia, PA 19134

www.crownboiler.com

Содержание FWZ060

Страница 1: ...alteration service or maintenance can cause property damage injury or loss of life For assistance or additional installer service agency or the oil supplier Read these instructions carefully before i...

Страница 2: ...2...

Страница 3: ...r service Improper installation adjustment alteration service or maintenance may cause serious property damage personal injury or death DO NOT DISCONNECT PIPE FITTINGS on the boiler or in the heating...

Страница 4: ...2 Table of Contents 05 7 0 0 5 XV Parts 44...

Страница 5: ...jk 0jk k 5 0 j 5 7C5 5 jk 0jk k 5 0 j 5 7C 55 00 jk 0jk k 5 05 0 j 7C 5 0 jk 5k k j j 0 0 7C 5 j jk k k j j 0 D E 7 5 TABLE 2 1 RATING DATA BOILER K QNKQ N YK NU q T YW YQ NK Q NU T YW N Y NKq QKZ QK...

Страница 6: ...R VIEW FRONT VIEW NOTE THIS DIMENSION INCREASES AND IS CONTROLLED BY SMOKEPIPE BECKETT AFG PORT GAUGE BURNER FLOOR TEMP PRESSURE LINE RELIEF BURNER OBSERVATION FLAME DOOR SWING VALVE 1 1 2 FPT SUPPLY...

Страница 7: ...the use of a chimney to vent the FWZ series boilers If a power venter must be used it is the responsibility of the installer and power vent manufacturer to engineer the power vent system Crown Boiler...

Страница 8: ...allation of burners on the FWZ other than those provided by Crown and marked for use with this boiler may result in unreliable operation property damage personal injury or loss of life W D D 0W Q D D...

Страница 9: ...0 CLEARANCES WARNING Failure to observe the following location requirements could result in property damage a fire explosion or carbon monoxide CO hazard W D D K E E D D E 5 0jk T W k Q k Q 0k k 7 T W...

Страница 10: ...Standard for the Installation of Oil Burning Equipment T N N W F E G E D F T D D E E W K D F 7 D D D 7 D D D D E D G E D D E D D E E E E E D D F E k E D W G 7 7C G E D 0W E D W D G F D D D E D FIGURE...

Страница 11: ...ater has an input of 30000 BTU hr Input of FWZ080 0 80 Gal hr x 140000 BTU Gal 112000BTU hr Total input in thousands of BTU hr 112000 BTU hr 30000 BTU hr 1000 142 Volume of room 6 25 ft x 7 ft x 8 ft...

Страница 12: ...5 FIGURE 6 0 BOILER INSTALLED IN CONFINED SPACE ALLAIR FROM INSIDE FIGURE 6 1 ALLAIR FROM OUTDOORS VENTILATED CRAWL SPACE AND ATTIC...

Страница 13: ...11 FIGURE 6 2 ALLAIR FROM OUTDOORS VIA VENTILATED ATTIC FIGURE 6 3 ALLAIR FROM OUTDOORS USING OPENINGS INTO BOILER ROOM...

Страница 14: ...12 FIGURE 6 4 ALLAIR FROM OUTDOORS USING HORIZONTAL DUCTS INTO BOILER ROOM...

Страница 15: ...ppliances D E E W D N D D W E D T W W WARNING Improper venting may result in property damage and or the release of flue gases which contain deadly carbon monoxide CO into the home which can cause seve...

Страница 16: ...E _WE D D FIGURE 7 0 TYPICAL VENT SYSTEM INSTALLATION AND COMPONENTS TABLE 7 1 MINIMUM RECOMMENDED BREECHING AND CHIMNEY SIZE BOILER K N QKK Y NU T N YK W N Y NKq QKZ QK KN Q N T N W Z QK K CK TN N W...

Страница 17: ...n of this boiler in a system having significant amounts of dissolved oxygen can cause severe heat exchanger corrosion damage Do not use toxic additives such as automotive antifreeze in a hydronic syst...

Страница 18: ...D W 7C5 5 j 5 5 5 00 7C5 5 5 5 5 7C 55 5 5 0 0 5 7C 5 5 5 5 j0 5 5 7C 5 0 5 5 j E _ W TQ F W K W TQ F W F D F W D 7 TQ F W D D F D E K E F D D F D D D D G E D D D D D D D 05 D 0j D D D W Q Y TQ F W F...

Страница 19: ...FIGURE 8 1 INSTALLATION OF FACTORY SUPPLIED PIPING FIGURE 8 2 STANDARD BOILER PIPING...

Страница 20: ...GURE 8 3 INDIRECT WATER HEATER BOILER SIDE PIPING F D W 7 Y D D D D E D D D D G D D D heater manufacturer 0W 7 D j D D D D D D D D D D D D G D F 5 met W 7C Q D D D D E D D D D G D F E E D jW Y 7 D E G...

Страница 21: ...FIGURE 8 4 BYPASS PIPING FIGURE 8 5 ISOLATION OF BOILER FROM SYSTEM WITH A HEAT EXCHANGER...

Страница 22: ...e the use of a fusible shutoff valve at the tank and or the burner In addition some jurisdictions require the use of a fusible electrical interlock with the burner circuit Check your local codes for s...

Страница 23: ...21 W F D D 5 5 0k D E k jk D Q _ W N D W G _ D 5W F TU F W E 7C5 5 7C5 5 W 0 D F FIGURE 9 0 ONE PIPE GRAVITY SYSTEM FIGURE 9 1 ONE PIPE LIFT SYSTEM...

Страница 24: ...22 FIGURE 9 2 TWO PIPE GRAVITY FEED SYSTEM NOT RECOMMENDED FIGURE 9 3 TWO PIPE LIFT SYSTEM...

Страница 25: ...eat or jump out safety devices Protect each boiler circuit with a properly sized over current protection device Make electrical connections carefully according to the boiler s wiring diagram and instr...

Страница 26: ...ons is a transformer in old thermostat wiring Do not attempt to use EnviraCOM connections for any purpose not explicitly permitted by Crown Boiler Company Attempting to do so may result in unreliable...

Страница 27: ...0 FIGURE 10 0 WIRING CONNECTIONS DIAGRAM FOR L7248 AQUASTAT...

Страница 28: ...0 FIGURE 10 1 CONNECTIONS WIRING DIAGRAM FOR BURNER SPECIFIC PRIMARY CONTROL...

Страница 29: ...sing combustion test instruments Failure to perform all of the checks outlined in the following procedure could result in unreliable operation damage to the boiler not covered under warranty property...

Страница 30: ...D F W _ T _ W W D E jk D 5 D D Q Y N NK KQ K POSITIVE W 2 D D W D 05W E 0 W D D E D E D E 5 00W D F E 0 W D the burner 0jW T E W D D D E D D Q 0 W 5 E Q 0 W E T W D D D E FIGURE 11 0 FLUE DRAFT TAPPI...

Страница 31: ...K T D W 5 5 50 5 5 50 5 5 50 5 5 50 5 5 50 K T W K 2 TvW N 0 0 0 0 0 WARNING Attempts to use burners or burner configurations other than those shown in Table 11 1 could result in reliability problems...

Страница 32: ...ion Y D 0j F D D D D D E D D E E D E D DDD D D 055 K E E k B Reading Status and Using Menu _ E D E D K D 0 5 0j T 0 W 1 E D 6W D 0 0 2 I D 0 5 7 E D EW D D 0 I D D 0 0 k D 0 0 E I 6W E D K K E UU E D...

Страница 33: ...MODE Visible when Lockout is Present UU Code for Error Present Table 14 0 Press E F Return to Status Mode Press or Error Detected by Aquastat Temperature Units 2U Circulator Overrun High Limit Setting...

Страница 34: ...er will keep the display on the actual reading For example pressing while reading boiler temperature as shown in Figure 12 3 will keep the display on 180 for as long as this button is held This makes...

Страница 35: ...F E F K N N WARNING Improper adjustments to control parameters could result in unreliable boiler operation property damage personal injury or loss of life Adjustments should only be made by a qualifi...

Страница 36: ...T W N C C D E D CQ C K T K D kW 7C D D G D TABLE 12 6 EXAMPLES OF THERMAL PURGE OPERATION K Heat From Use of Y7 C Time 3WW 6WW 1 T T N 2 min j5 5 0k 2 T T N 2 min j5 5 0k D 0 OR D j5 ZR Y7 T GKW 2 min...

Страница 37: ...N Y7 F GK 2 N N N OFF Y7 F GK 2 N OFF OFF N Y7 F GK 2 OFF N N OFF Heat F U 21 or 2 N OFF OFF N Heat F U 21 or 2 OFF N N N Heat F U 21 or 2 N N 2U T W D Y D E E E D G D T G D W D C D E 33 T W E D D D...

Страница 38: ...III Service and Maintenance WARNING All boiler cleaning must be completed with the burner service switch turned off Boilers equipped with burner swing door have a potential hazard which can cause seve...

Страница 39: ...be inspected periodically throughout the heating season for any obstructions A clean and unobstructed chimney flue is necessary to allow noxious fumes that could cause injury or loss of life to vent...

Страница 40: ...r work involving RCF without wearing the following protective gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4...

Страница 41: ...E D E 7 G D TEST PROCEDURE FOR FUEL SIDE PROBLEMS A good test for isolating fuel side problems is to disconnect the fuel system and with a 24 length of tubing fire the burner out of an auxiliary five...

Страница 42: ...5 K 05 D jW E C If Display is Blank 05 0 D D If Control Shows UU Code j 5 E If Control Shows 6W Code but Other Problem Present If no UU T I WE j TABLE 14 0 ERROR CODES Error D D K D D K D F D D T W D...

Страница 43: ...14 1 FAULTS WITHOUT ERROR CODE PRESENT 6W KU 2 GK 2 E D E D E E D E E 6W KU 2Q Burner Off 7 T W T 0 W KU 2Q Y Y Y7 T 3W N 0 W Y7 D GK 2Q Y7 D E 6W Burner Off N K on Burner K 7 D 0 0j 6W Burner Off K o...

Страница 44: ...42 Notes...

Страница 45: ...j Notes...

Страница 46: ...2 2 2 2 7 NU Q j 5505 1 1 1 1 1 5 7 NU Q N N K K j 550 1 1 1 1 5 7 NU Q N N 7 Y K j 550 1 11 0k Q K U K 7 NU Q j 550j 1 1 1 1 1 12 k Q K U K KQ N Q j 55 0 1 1 1 1 1 KQ N Q KQ j 5500 1 1 1 1 1 14 K Y Q...

Страница 47: ...j...

Страница 48: ...5 0 j 5 0 j 5 j 5 j j 5 QK Q K NK j 5 5 1 1 1 1 1 j K NK 1 j 5 00 j 5 00 j 5 0 j 5 0j j 5 0 KQU N N 7Q KQ 1 j 0 50 j 0 50 j 0 5 j 0 5j j 0 5 7KQ QK K K 55j 1 1 1 1 1 Q 7N N K K 55j 1 1 1 1 1 5 0k YKK...

Страница 49: ...j...

Страница 50: ...k N K 550 1 1 1 1 1 jk N jk N K 5 1 1 1 1 1 jk jk QK NU NU 5 1 1 1 1 1 jk N Q N K 5j 1 1 1 1 1 0k N k N K 550 1 1 1 1 1 0 0k N Q 550 1 1 1 1 1 0k N U j 1 1 1 1 1 j 0k jk Y NU 5 1 1 1 1 1 jk N K N K 5...

Страница 51: ...j...

Страница 52: ...N 50 5 FWZ Q 5 Manufacturer of Hydronic Heating Products P O Box 14818 3633 I Street Philadelphia PA 19134 www crownboiler com...

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