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7

TROUBLE SHOOTING

CAUTION !

 Always disconnect the pump from the electrical power source before handling.

If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:

MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER

.

NOTE:

 Not all problems and corrections will apply to each pump model.

PROBLEM

CAUSE

CORRECTION

Pump will not run

1.

 Poor electrical connection, blown fuse, 

tripped breaker or other interruption of power, 
improper power supply.

2.

 Motor or switch inoperative (to isolate 

cause, go to manual operation of pump).

2a.

 Float movement restricted.

2b. Switch will not activate pump or is defec-
tive.

3.

 Insuffi cient liquid level.

1. Check all electrical connections for 
security. Have electrician measure current 
in motor leads, if current is within ±20% 
of locked rotor Amps, impeller is probably 
locked. If current is 0, overload may be 
tripped. Remove power, allow pump to cool, 
then recheck current.
2a. Reposition pump or clean basin as 
required to provide adequate clearance for 
fl oat.
2b. Disconnect level control. Set ohmmeter 
for a low range, such as 100 ohms full scale 
and connect to level control leads. Actuate 
level control manually and check to see that 
ohmmeter shows zero ohms for closed switch 
and full scale for open switch. (Float Switch).
3. Make sure liquid level is at least equal to 
suggested turn-on point.
4. Recheck all sizing calculations to 
determine proper pump size.
5. Check discharge line for restrictions, 
including ice if line passes through or into 
cold areas.
6. Remove and examine check valve for 
proper installation and freedom of operation.
7. Open valve.
8. Check cutter for freedom of operation, 
security and condition. Clean cutter and inlet 
of any obstruction.
9. Loosen union slightly to allow trapped air 
to escape.Verify that turn-off level of switch 
is set so that the suction is always fl ooded. 
Clean vent hole.
10. Remove & examine for damage. Replace 
pump stator if required.
11. Repair fi xtures as required to eliminate 
leakage.
12. Check pump temperature limits & fl uid 
temperature.
13. Replace portion of discharge pipe with 
fl exible connector.
14. Turn to automatic position.
15. Check for leaks around basin inlet and 
outlets.

Pump will not turn off

2a. Float movement restricted.
2b. Switch will not activate pump or is defec-
tive.
4. Excessive infl ow or pump not properly sized 
for application.
9. Pump may be airlocked.
14. H-O-A switch  on panel is in “HAND” posi-
tion

Pump hums but does not run

1. Incorrect voltage
8. Cutter jammed or loose on shaft, worn or 
damaged, inlet plugged.

Pump delivers insuffi cient capacity

1. Incorrect voltage.
4. Excessive infl ow or pump not properly sized 
for application.
5. Discharge restricted.
6. Check valve stuck closed or installed 
backwards.
7. Shut-off valve closed.
8. Cutter jammed or loose on shaft, worn or 
damaged, inlet plugged.
9. Pump may be airlocked.
10. Pump stator damaged/torn.

Pump cycles too frequently or runs 
periodically when fi xtures are not in use

6. Check valve stuck closed or installed 
backwards.
11. Fixtures are leaking.
15. Ground water entering basin.

Pump shuts off and turns on indepen-
dent of switch, (trips thermal overload 
protector). 

CAUTION!

  Pump may start 

unexpectedly. Disconnect power supply.

1. Incorrect voltage.
4. Excessive infl ow or pump not properly sized 
for application.
8. Cutter jammed, loose on shaft, worn or 
damaged, inlet plugged.
12. Excessive water temperature.

Pump operates noisily or vibrates 
excessively

4. Operating at too high a pressure.
5. Discharge restricted.
8. Cutter broken.
13. Piping attachments to buiding structure too 
rigid or too loose.

Содержание BARNES SP33 Series

Страница 1: ...roduct improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 112251 Rev P Series SP33 33 HP 3450 RPM 60 Hz 2 HP 2850 RPM 50 Hz ...

Страница 2: ...ake sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers recommendation for maximum performance as this could cause the motor to overheat DO NOT rem...

Страница 3: ...ARING Design Single Row Ball Oil Lubricated Load Radial LOWER BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust MOTOR Design Oil Filled Insulation Class B SINGLE PHASE Permanent Split Capacitor PSC ELECTRICAL 120 Volt 1 Phase 60 Hz 5 8FLA 50 Hz 5 0FLA WINDING RESISTANCE Main 4 3 Ω Start 12 7Ω LEVEL CONTROLS SP33 None SP33A Wide Angle Mechanical 10 Ft 3m Cord or 20 Ft 6m Cord SP33V V...

Страница 4: ...arnes representative or Crane Pumps Systems Inc Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada Inc Bramton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These pumping units are self contained and are recom mended for use in a sump or basin This pump is designed to pump rain water or light effluent nonexplosive and noncorrosive liquids and shall NOT ...

Страница 5: ...t the pump off if the windings become too hot or the load current passing through them becomes too high It will then automatically reset and start the pump up after the motor cools to a safe temperature In the event of an overload the source of this condition should be determined and rectified immediately DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS SECTION D SERVICE AND REPAIR ...

Страница 6: ...ge and pump design This number is used for ordering and obtain ing information E 3 Date Code The Date Code consists of two numbers which are punched holes in the nameplate This specifies the month and year which indicates the date the unit was built SERVICE PARTS AVAILABLE LEVEL CONTROLS 113647 Vertical Float 10 Ft Piggy Back 113647A Vertical Float 20 Ft Piggy Back 106929 Mech Wide Angle 10 Ft Pigg...

Страница 7: ...heck cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits fl...

Страница 8: ...rformance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS ...

Страница 9: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 10: ...Notes ...

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