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INSTALLATION  and  OPERATION  MANUAL

Dry Pit  Grinder  Pump

Form No. 086800-Rev. B

Series:  SDG, 2HP
3450 RPM

IMPORTANT:  Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program, product 
changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product 
without prior written notification.

BARNES

®

420 Third Street/P.O. Box 603

83 West Drive, Brampton

Piqua, Ohio 45356-0603

Ontario, Canada L6T  2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

PUMPS & SYSTEMS

A Crane Co. Company

DISCONTINUED

Parts may

NOT be available

Manual Index

Содержание Barnes 2HP Series

Страница 1: ...provement program product changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification BARNES 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS SYSTEMS A Crane Co Company DISCONTINUED Parts may N...

Страница 2: ...RMATION 15 WARRANTY START UP REPORTS WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER CUTTER KIT see parts list SOCKET SET ALLEN WRENCH SET 1 2 OPEN END WRENCH CRESENT WRENCH SCREW DRIVER HAMMER OR MALLET Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Barnes Pumps Inc ...

Страница 3: ...tion and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall...

Страница 4: ...Steel PAINT Air Dry Enamel SEAL Design Single Mechanical Material Rotating Face Carbon Stationary Face Ceramic Elastomer Buna N Hardware 300 Series Stainless SPEED 3450 RPM Nominal UPPER MOTOR BEARING Design Single Row Ball Lubrication Grease Permanently Lubricated Load Radial MOTOR LOWER BEARING Design Single Row Ball Lubrication Grease Permanently Lubricated Load Radial Thrust MOTOR Design Open ...

Страница 5: ... water base air dry enamel paint All surfaces should then be sprayed with a rust inhibiting oil Pump should be stored in its original shipping container On initial start up rotate impeller by hand to assure seal and impeller rotate freely If it is required that the pump be installed and tested before the long term storage begins such installation will be allowed provided 1 The pump is not installe...

Страница 6: ... COLOR Ground Green T1 Blue T2 Lt Brown or Tan T3 Orange T4 Yellow T5 Black T6 Purple T7 Pink T8 Red T9 Brown MODEL HP VOLT PH RPM NEMA FULL LOCKED WINDING NO Nom CODE LOAD ROTOR RESISTANCE AMPS AMPS SDG2082 2 230 460 3 3450 C 4 0 2 0 33 0 16 5 1 72 1 55 Winding Resistance 5 Pump Rated For Operation at 10 Voltage at Motor G L1 L2 L3 G T1 T7 T2 T8 T3 T9 T4 T5 T6 MOTOR LEADS POWER G R E E N B L A C ...

Страница 7: ... starts per hour 6 to 8 no more than 10 D 3 Start Up Report Included at the end of this manual are two start up report sheets these sheets are to be completed as applicable Return one copy to Barnes Pumps and store the second in the control panel or with the pump manual if no control panel is used It is important to record this data at initial start up since it will be useful to refer to should se...

Страница 8: ...olute cutter and impeller as outlined in paragraph E 1 1 To inspect seal further remove retaining ring 12d spring 12c and rotating member 12b from shaft see Fig 3 Examine all seal parts and especially contact faces Inspect seal for signs of wear such as uneven wear pattern on stationary members chips and scratches on either seal face DO NOT interchange seal components replace the entire shaft seal...

Страница 9: ...CAUTION Handle seal parts with extreme care DO NOT scratch or mar lapped surfaces Motor Slide motor rotor with bearing 3 into seal plate 10 Insert retaining ring 7 into seal plate 10 Set motor stator over rotor being sure that stator drops flat against register in seal plate 10 Apply adhesive to shaft and press top bearing 8 on applying force to the inner race of bearing only Place washer 11 onto ...

Страница 10: ...Clean impeller cavity and inlet of any obstruction 9 Loosen union slightly to allow trappedair to escape Verify that turn off level of switch is set so that impeller cavity is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump...

Страница 11: ...Fig 6 11 ...

Страница 12: ...Fig 7 12 ...

Страница 13: ...1 Retaining Ring External 061143 8 1 Ball Bearing Upper 022522 9 4 Lock Washer 5 16 Stainless 026322 10 1 Seal Plate 086512 11 1 Thrust Washer 071551 12 1 Shaft Seal C CE B 067562 13 A R Loctite Blue Thread 14 1 Impeller 3 75 Dia Bronze 067552TP 15 A R Loctite Green Retaining 16 1 Shredding Ring 082085M 17 1 Throat 067554 18 3 Screw Throat 10 24 x 75 Lg Stainless 067569 19 1 Body 071016 20 1 Squar...

Страница 14: ...NOTES 14 ...

Страница 15: ...of the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable ...

Страница 16: ...ield performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or accessories suppl...

Страница 17: ...tion of Installation Person in Charge Phone Purchased From Barnes Pumps Representative Distributor Pump Model Serial No Part Number Rotation Direction of Impeller Rotation Use C W for clockwise CC W for counter clockwise Do Shafts Turn Freely By Hand YES NO Electric Motor Manufacture Serial No Voltage Phase Hertz HP Rpm Full Load Amps Locked Rotor Amps Frame Size ODP TEFC Other Check Line Voltage ...

Страница 18: ...1 L2 Three Phase Voltage supply at panel line connection Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 Final Check Is pump seated on discharge properly Check for leaks Does check valves operate properly Flow Does station appear to operate at proper rate Pump down time Noise Level High Medium Low Comments Manua...

Страница 19: ...ERIAL NO PART NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Страница 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE ...

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