Страница 1: ... Safety Rules and Instructmns Before Operating This Equipment CRAFTSMAN 19 5 HP ELECTRIC START 42 MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Assembly Operation Customer Responsibilities Service and Adjustments Repair Parts __ ____ ____ Sears Canada Inc Toronto Ontario M5B 2B8 ...
Страница 2: ...ne Keep all movement onthe slopes s owand gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straightdown the slope DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do notmow near drop offs ditches or embankments The mower could suddenly tu...
Страница 3: ...e If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out impor tant safety precautions It means CAU TION t BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Do not coast down a hill in neutral you may lose control of the tractor i CAUTION...
Страница 4: ...sed it should be maintained ineffective working order by the operator A spark arrester for the muffler is available through your nearest authorized service center department See RE PAIR PARTS section of this manual LIMITED TWO 2 YEAR WARRANTY ON CRAFTSMAN TRACTOR RIDING EQUIPMENT For Two 2 years from date of purchase Sears Canada Inc will repair or replace at Sears option free of charge parts whic...
Страница 5: ... teering Extension Shaft Steering Wheel Adapter 1 Hex Bolt 3 8 16 x 1 1 Large Flat Washer 1 Hex Bolt 5 16 18 x 1 1 4 1 Lockwasher 3 8 1 Locknut 5 16 18 Seat 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Knob Ba_e_ 1 Shoulder Bolt 5 16 18 2 Keps Nut 1 4 20 Keys 2 Keys ...
Страница 6: ...are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter Assemble large flat washer 3 8 lock washer 3 8 hex bolt and tighten securely Snap steedng wheelinsertintocenterof steering wheel Remove protective materials from trac...
Страница 7: ...in neutral N position Roll tractor forward off skid Remove banding holding discharge guard up against tractor TO DRIVE TRACTOR OFF SKID See Opera tion section page 10 for location and function of controls _0AWARNING Before starting read understand andfo low all instructions inthe Operation sec ion of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is c...
Страница 8: ...e is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERA TEAND ENJO YYOUR NEW TRAC TOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITYPRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Batteryisproperlypreparedandc...
Страница 9: ...SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT t FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H A I I ACHMENT REVERSE CLUTCH ENGAGED IGNITION A I FACHMENT CLUTCH DISENGAGED NEUTRAL HIGH LOW PARKING BRAKE KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETYRULESSECTION DANGER KEEP HANDS AND FEET AWAY FREE WHEEL Automatic Models only 9 ...
Страница 10: ... THRO n LE CONTROL Used for starting and controlling engine speed CHOKE CONTROL Used for starting a cold engine CLUTCH BRAKE PEDAL Used for clutching and braking the tractor and starting the engine IGNITION SWITCH Used for starting and stopping the engine LIGHT SWITCH Turns the headlights on and off AMMETER Indicates charging or discharging of battery ATTACHMENT CLUTCH LEVER Used to engage the mow...
Страница 11: ...hen stopping tractor on grass areas I I CAUTION Always stop tractor com pletely as described above before leav I ing the operator s position to empty grass catcher etc TO USE THRO B LE CONTROL See Fig 6 Always operate engine at full throttle Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower perfor mance TO USE CHOKE CONTRO...
Страница 12: ...sh or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use comm...
Страница 13: ...he Service and Adjustments section of this manual MOWING TIPS Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The lefthand side of mower shouldbe used fortrimming Drive sothat clippingsare discharged ontothe areathat has been cut Have the cut area to the right of the machine This will result in a more eve...
Страница 14: ...COMMENDATIONS The warranty on thistractor does notcover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least...
Страница 15: ...ling eclge up towards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY Reassemble hex bolt lock washer and flat washer in exact order as shown Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED TRAILING EDGE UP BLADE MANDREL ASSEMBLY CENTER HOLE FLAT WASHER_ LOCK WASHER _HEX BOLT GRADE 8 A GRADE 8 HE...
Страница 16: ...fter every 25 hours of operation or at least oncea year if the tractor is not used for 25 hours inone year Checkthe crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipsticksecurely each time you check the oil level TO CHANGE ENGINE OIL See Fig 12 Determine temperature range expected before oil change All oil must meet API service classi...
Страница 17: ...OT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE KNOB _COVER WING NUT__I______ _ _ __CARTRIDGE PLATE FOAM PRE CLEANER_ AIR SCREEN 3ARTRIDGE FIG 14 MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as itcould create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first...
Страница 18: ...Remove large retainer spring slide collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor SMALL RETAINER IMPORTAN...
Страница 19: ...EVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in itshighest position Check adjustment on right side of tractor Measure distance D direct...
Страница 20: ... brake operating arm and nut A on brake rod If distance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retightenjam nut against nut A Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service cente...
Страница 21: ...ainsa square key Do not lose Repair tire and reassemble On rearwheelsonly align grooves inrearwheel hub and axle Insert square key Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASH...
Страница 22: ...an authorized engine manufacturer s service outlet TO ADJUST THROTTLE CONTROL CABLE See Fig 28 The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows With engine not running move throttle control lever to fast position Check that swivel is against side of qua...
Страница 23: ...in neutral N position With throttle control lever in slow position hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM While still holding throttle lever against idle speed screw turn idle mixture screw in clockwise until engine begins to die and then turn out counterclockwise until engine runs rough Turn screw to a point midway between those two pos...
Страница 24: ...ORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank Start the engine and let it ...
Страница 25: ...n 3 Wait several minutes before attempting to start 4 Replace spark plug 5 Clean replace air filter 6 Replace fuel filter 7 Drain fuel tank and carburetor refill tank with fresh gasoline and replase fuel filter 8 Check all wiring 9 See To Adjust Carburetor in Service Adjustments section 10 Contact an authorized service center department 1 Clean replece air filter 2 Replace spark plug 3 Recharge or...
Страница 26: ...itch 4 Loose or damaged wiring 5 Blown fuse 1 Bad battery cell s 2 Poor cable connections 3 Faulty regulator if so equipped 4 Faulty alternator 1 Engine throttle control not set at SLOW position for 30 seconds before stopping engine 1 Check wiring switches and connections If not corrected contact an authorized service center department 1 Replace blade Tighten blade bolt 2 Level mower deck 3 Clean ...
Страница 27: ...LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST WHITE WHITE I _ L II I f_ _ I BLACK BLAc CLUTCH OFF I SEAT SWITCH NOT OCCUPIED I i J L I I BLACK I GROUNDING CONNECTOR 1 A I_ SPARK _ IGNITION _ PLUG UNIT GAP _ 2PLUGS ON TWIN CYL ENGINES CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN 3600 RPM 3 AMP DC 36_ RPM CHARGING SYSTEM DISCONNECTED RED I I BROWN HEADLIGHTS NON REMOVA...
Страница 28: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 600191 ELECTRICAL I I i i 42 i I 24_ 41 26 I I I I I p i i I i I i I i I I t I 52_ 29 I i 28 ...
Страница 29: ...attery Bolt Hex Hd 1 4 20unc X 3 4 Case Battery Bolt Btr Frt 1 4 20 x 7 5 Hold down Battery Front Nut Push Nylon 1 4 Batt Frt Switch Interlock Push In Washer Lock 1 4 Nut Jam Hex 1 4 20 Unc Harness Asm Light W 4152J Bulb Light 1156 Cable Battery 6 Ga 11 red Cable Battery Fuse 15 AM P Nut Keps Hex 1 4 20 UNC Cable Ground Switch Plunger Nc Gray Switch Ign Key Ign Harness Ign Bolt BIk Fin Hex 1 4 20u...
Страница 30: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 600191 CHASSIS AND ENCLOSURES 28 58 12 208 208 207 53 23 51 54 55 57 207 60 74 37 3 208 3O ...
Страница 31: ...Panel Dash Lh Clip Tinnerman Grille P L Panel Dash Rh Hood BumperHood Plate Mtg Batt Bushing Snap Washer 13 32 X 13 16 X 12 Ga Nut Lock HexW Ins 3 8 16 Unc Grille Lens Asm Lens Grille Fender Footrest Bracket Support Fender Screw Thdrol 6 16 18 x 1 2 TYT Bracket Asm Pivot Mower Rear Nut Lock Hex W Ins 1 4 20 Washer 9 32 x 7 8 x 16 Ga Bracket Grille Pick off L H Screw Hex Wshd 8 18 x 7 8 Bracket Gri...
Страница 32: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 600191 DRIVE 57 51 26 27 32 ...
Страница 33: ...lutch 6 75 198 169593 Bolt Fin Hx 3 8 16 X 1 1 4 202 72110612 V Belt Ground Drive 204 17060516 Keeper Belt RH LT Pnt zinc 16g Keeper Belt Span Ctr Screw 3 8 16x3 4 2 146682 3 123666X 4 12000028 5 121520X 6 17060512 8 165866 10 STD561210 11 105701X 13 74550412 14 10040400 18 STD523710 19 STD541437 21 106933X 22 130804 24 STD541237 25 106888X 26 STD551037 27 STD561210 28 145204 29 71673 30 169592 31...
Страница 34: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 600191 STEERING ASSEMBLY _ _3B _ _ 63 C7 _36 62 44 27 _ _ 17 _18 _ _ _ i _ 25 47 65 13 68 67 28 30 67 43 34 ...
Страница 35: ...g Klip t5304 75 Bearing Col Strg BIk Link Drag Washer Lock Hvy Hlcl Spr 3 8 Spacer Bearing Axle Nut Hexflange Lock Shaft Asm Strg Washer Th rust 515x 750x 033 Support Shaft Screw Hex WSI_I HD Tor x Shaft Asm Pittman Bracket Steering Bushing Link Drag BIk LR Gear Sector Washer 13 32 X 7 8 X 16 Ga Screw 3 8 16x3 4 Pin Cotter 1 8 X 3 4 Cad Rod Tie Wire Form 19 75 Mech Bushing Strg Screw Insert Cap St...
Страница 36: ...Seat Cprsn 2 250 BIk Zi Screw 3 8 16 X 1 5 Washer 13 32 X 1 X 14 Ga Pan Seat Knob Seat Bracket Mounting Switch KEY PART NO NO 13 121248X 14 72050412 15 134300 16 121250X 17 123976 21 171852 22 STD541431 24 19171912 25 127018X DESCRIPTION Bushing Snap BIk Ny150 Id Bolt Rdhd Sqnk 1 4 20xl 1 2 Spacer Split 28x 96 Yel Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1 4 Lge Fig Gr 5 Zinc Bolt Shoulder 5 16 18 ...
Страница 37: ...r Eng Fr Decal Hood LH Decal Mower EZ3 Decal V Belt Schematic Decal Bat Dan Pen Decal Replacement Parts Pad Footrest LH STLT Pad Footrest RH STLT Decal Handle Lft Height Adjust Manual Owner s English Manual Owner s French WHEELS TIRES 4 10 3 9 11 KEY PART NO NO 1 59192 2 65139 3 106222X 4 599O4 5 106732X427 6 278H 7 9040H 8 106108X427 9 122082X 10 7152J 11 104757X 144334 DESCRIPTION Cap Valve Tire...
Страница 38: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 600191 ENGINE 14 81 37 39 _ 33 I I I 23 29 OPTIONAL EQUIPMENT I Spark Arrester _4 38 ...
Страница 39: ...S Model No 461707 0145 E3 Muffler Exhaust Exhaust Asm Left Exhaust Asm Right ClampTube Double Engine Bolt 5 16 18unc x 3 4 w sems Heat Shield Lt Washer Lock Hvy Helical 1 4 Bolt Fin Hex 1 4 20 x 3 4 Gasket Muffler Nipple Pipe 4 1 2 Elbow Std 90 Degree 3 8 18 Npt Washer Lock Ext Tooth 3 8 Screw Thdrol 3 8 16x1 1 2 Tytt Shield BRN DBR Guard Control Choke Nut Keps 3 8 24 UNF Screw l r Flange Arrestor...
Страница 40: ...RACTOR MODEL NUMBER 944 600191 MOWER DECK 157 _67 151 _ _153 _ 185 68 F 153j _ _ 36 _ _ JP _f oo _ 4o _1 144 _ _ 45 _ _ 40 _37 145 t _ 34 146 21 1o6 _ 102 103 105 103F F 101 _ 104 106 102_ 5 6 21 22 2 24 25 26 27 40 ...
Страница 41: ...x 129 19131312 Nut Crownlock 5 16 18 UNC 130 STD523710 Stiffener Bracket 131 STD533710 Bracket Deflector 142 165890 Cap Sleeve 143 157109 Spring Torsion Deflector 144 158634 Nut Push 145 165888 Shield Deflector 146 165891 Washer 11 32 x 5 8 x 16 Ga 147 131335 Rod Hinge 148 169022 Screw Thdrol Washer Head 149 165898 Washer Spacer 150 19091216 Pulley Mandrel 151 169670 Nut Toplock Flanged 152 169676...
Страница 42: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 600191 LIFT 5 13 13 19 13 2 l 3 6 1 _Z 20 20 I 15 o_ 20 1 718 _ 42 ...
Страница 43: ...140302 32 7354O6OO Wire Asm Inner W Plunge5r Shaft Asm Lift Pin Groove E Ring Washer 29 32 x 1 1 4 x 21 Ga Bearing Nylon BIk 629 ID Grip Handle Fluted Button Plunger Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion BIk Zinc Nut Lock w VVsh 1 2 13 Unc Arm Suspension Rear Spring Retainer Bearing Pvt Lift Spherical Nut Lock 3 8 24 NOTE All...
Страница 44: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 600191 PEERLESS PMST TRANSAXLE MODEL NUMBER 206 545C 47 8 67 150 82 11 52 34 79 157 2g 35 44 ...
Страница 45: ...20 x 1 1 4 66 776422 Screw 1 4 20 x 1 3 8 67 776396 Retaining Ring pkg of 2 69 792170 Retaining Ring 70 786187 Retaining Ring 71 788069 Thrust Washer 627 ID x 031W 71B 788092 Thrust Washer 762 ID x 031W 76 780090 Thrust Washer 762 ID x 031W 77 788078A Anti RotaUon Washer 632 79 792144 Cup Washer 1 127 ID x 032W 82 778333 Flat Washer 750 ID x 056W Use 83 778338 As Needed 85 792154 Flat Washer 750 I...
Страница 46: ...461707 TYPE NUMBER 0145 E3 215 10A i I I 847 I 441 _ o 1081 _ 572 10_ 1095 VALVE OVERHAUL GASKET SET 9 7 615A _ I _s_ I _ 220 _ J 46 ti _ i 111 _ 1132 If 47 _ 383 741 14 258 15 r_ 1019 LABEL KIT 1058 OWNER S MANUAL k REQUIRES SPECIALTOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 46 ...
Страница 47: ..._ 432 _ 366 659 33 _ 197 447 306A 307 121 CARBURETOR KIT 432_ 392_ 104_ 102 859 433 386 51_ 258 2211138 1136 _ 1137 _ 669 2o9 211 _lr REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 859 392 432_1 391 _ _ _ 386 I_ _ _ 435 _ 968 297_ 643_ 278 _ 592 1071 oF_ 971 102 _ _ _ 190 _8 _09 _ 1 97 637 _ 105 104 _ _ _ 51_ L_ 117 _ 133P_ 267 _ 1036 LABEL KIT EMISSION I 78 73 332 934 _ 76 1006 _...
Страница 48: ...ODEL NUMBER 944 600191 BRIGGS STRATrON ENGINE MODEL NUMBER 461707 TYPE NUMBER 0145 E3 697 _ 30 1 783 310 _ 803 544_ J 801 802 _ 311 _4 797A 358 GASKET SET 51 i_ y _ 11 _ _ 634 _ 7 ___ o 12 177 _ 51A _ j_ _ _ _ 569 163 _ 9 48 ...
Страница 49: ...ainer Valve Exhaust Keeper Valve Tappet Valve Camshaft Slinger Oil Short Block Manifold Intake _ t Gasket Intake _ Gasket Intake Screw Carburetor Screw Intake Manifold Screen Rotating Washer Flywheel Screw Flywheel Fan Body Assembly Upper 95 690718 Screw Throttle Valve 97 693485 Shaft Throttle 98 807923 Kit Idle Speed 102 693509 Gasket Carburetor Body 104 693506 Pin Float Hinge 105 692078 Valve Fl...
Страница 50: ...2 690311 Bolt Carriage Governor Lever 1125 691104 569 272645 _ Gasket Base 1132 690353 572 690415 Cover Breather Cylinder 2 1136 690329 573 690764 Plate Back 1137 690390 592 92278 Nut Govemor Lever 1138 690330 601 95162 Clamp Hose 615 690328 Retainer Governor Crank 615A 690317 Retainer Governor Shaft RPM Settings 616 491530 Crank Governor 634 690657 _ Seal Governor Shaft 634A 271013 Washer Foam 63...
Страница 51: ...IDE UP AND DOWN HILL NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE 15 MAX Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes ...
Страница 52: ...E MODEL NUMBER 461707 TYPE NUMBER0145 E3 PART NUMBER PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians profes sional technicians specifically trained to insure that we meet our pledge to you we service what we sell NEED A PART SEARS HAS ACCESS TO OVER 800 000 PARTS WHETHER IT S A SPARK PLUG OR LAWN MO...
