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Craftsman 917.258540, Руководство пользователя

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Содержание 917.258540

Страница 1: ... Assembly Operation Customer Responsibilities Service and Adjustments Repair Parts CAUTION Read and follow all safety rules and instructions before operating this equipment FOR CONSUMER ASSISTANCE HOT LINE CALLTHIS TOLL FREE NUMBER 1 800 659 5917 ...

Страница 2: ... a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not tryto stabilize themachine by puttingyour foot on the ground Do not use grass catcher on steep slopes 2 I CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activ...

Страница 3: ...t should _e maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code _ Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears Authorized Service Center Department See REPAIR PARTS section of this manual _ ...

Страница 4: ...e 18 Oil Change 17 Oil Level 13 17 Oil Type _ 17 Preparation 13 Repair Parts 48 53 Starting 14 Storage 26 F Filters Air 18 Fuel 19 Fuel Type 13 Storage 26 Fuse 24 G Gauge Wheels 8 H Hood Removal Installation 24 L Leveling Mower Deck 2t LubricationChart 15 M Maintenance Schedule 15 Mower Adjustment Front to Back 21 Adjustment S de to Side 2I Blade Sharpening 16 Blade Replacement 16 Cutting Height 1...

Страница 5: ...E OUT PLATE KIT once installed lets you mulch discharge or bag clippings bagger optional without changing blades For models not equipped as 3 in 1 Convertible mowers See MOWER in the Repair Parts section of this manual RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Usewith2x 8 or2x 10 lumber ROLLER for smoother lawn surface 36_inch wide 18 inch diameter water tight drum hol...

Страница 6: ...x 5 8 2 Lock Washers 10 1 _ 2 Weld Nuts 10 shers 3 16 x 3 4 x 16 Gauge _ _ n i i mr _ _5_ 114 20 Washers _ _ 9 32 x 518x 16 Gauge 2 Lo k Washers 1 4 Seat Steering Boot Steering Wheel Mulcher Plate Manual Video Cassette I I j Parts Bag 2 Shoulder Bolts Parts bag contents not shown full size 2 Washers 318 x 7 8 x 14 Gauge Steering Wheel Adapter Assemblys 2 Gauge Wheels 2 Center lockNuts SNteering he...

Страница 7: ...g shaft exten slono Position steering wheel and sleeve assembly so cross bars are horizontal left to right and slide onto adapter Assemble large flat washer 3 8 lockwasher 3 8 hex bolt and tighten securely Snap steering wheel insert into center of steering wheel Remove protective plastic from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TR...

Страница 8: ...essure is important for best cutting performance Reduce tire press re to PSI shown in PRODUCT SPECIFtCATtONS on page 3 of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be property leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mow...

Страница 9: ...CTOR SHIELD LATCH HOOKS FIG 7 v CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST v All assembly instructions have been completed No remaining loose parts in carton Battery is properlyprepared and charged Minimum t hour at 6 amps Seat is adjusted comfortably...

Страница 10: ...R REVERSE FORWARD FAST SLOW WARNING ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED LOCK LOCKED MOWER LIFT R N H REVERSE NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW PARKING BRAKE ATTACHMENT CLUTCH DISENGAGED IGNITION DANGER KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL Hydro Models only 10 ...

Страница 11: ...s Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor_ LIGHT SWITCH Turns the headlights on and off THROTTLE CHOKE CONTROL Used to control engine speed CLUTCHtBRAKE PEDAL Used fordeclutching andbrak ing the tractor and starting the engine PARKING BRAKE Locks clutch Drake pedal into the brake position GEAR SHIFT LEVER Selects the speed and ...

Страница 12: ... is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas _IL CAUTION AlwaYs Stop tractor corn _ pletely asdescribedabove beforeleav D mg the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 9 Always operate engine at full thrott e Operat ng engin...

Страница 13: ...ECK ENGINE OIL LEVEL See Fig 17 The engine in your tractor has been shipped from the factory already filled with summer weight oil Check engine oil withtractor on level ground Unthread and remove oil fill cap dipstick wipe oi off Reinsertthe dipstickinto the tube and rest oil fill cap on thetube Do not thread the cap ontothe tube Remove and read oil level If necessary add oil until FULL mark on di...

Страница 14: ...hment being used MOWING TIPS Mower should be properly leveled for best mow ng performance See q O LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim mingo Drive so that clippings are discharged onto the area that has been cut Have the cut area to the rightof the machine This will result in a more even distribution of clippi...

Страница 15: ...ot overtighlen GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructedin this manual Some adjustments will need to be made periodicallyto properly maintain your tractor All adjustments in the Service and Adjustments section of this manual s...

Страница 16: ...balanced bladewillcause excessive vibrationand even tual damage to mower and engine_ The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using acone balancer follow the instructions supplied with bal ancer Slide blade on to an unthreaded portion of the s...

Страница 17: ...he tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill capldipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 15 and 16 Determine temperature range expected before oil change All oil must meet API service classification SF or SG Be sure tractor is on level sur...

Страница 18: ... the paper cartridge or use pressurized air as this will damage the cartridge Replace a dirty bent or damaged cartridge Reinstall the pre cleaner cleaned and oiled over the paper cartridge Reassemble air cleaner wing nut cover and tighten knob securely To insure proper cooling make sure the grass screen coolingfins and other external surfaces of the engine are kept clean at all times Every 100 hou...

Страница 19: ...e engine and check for oil leaks Correct any leaks before placing engine into full operation OIL IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season Iffuel filter becomes clogged obstructingfuel flow to carburetor replacementis required With engine cool remove filter and plug fuel line sections Place new fuel filter in position in fuel line with arrow pointingtowards...

Страница 20: ... o Disconnect clutch rod from clutch lever by removing retainer springy Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs_ Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IF AN ATTACHMENT OTHER T...

Страница 21: ...TO SIDE tF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURETO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 4 to 3 4 lower than the rear when the mower is in its highest position Check adjustment on right side of tractor Measure dis tance D directly in fro...

Страница 22: ... and turn nut A until distance becomes 1 1 2 L Retighten jam nut against nut A Road test tractor for proper stopping distance as stated above Readjust if necessary if stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center department WITHPARKINGBRAKE ENGAGED NUT A _JAM NUT RG 25 22 TO REPLACE MOTION DRIVE B...

Страница 23: ...a square key Do not lose Repair tire and reassemble On rear wheels onfy align grooves in rear wheel hub and axleo Insert square key Replace washers and snap retaining ring securely in axle groove Replace axle cover WASHERS RETAINING RING AXLE COVER SQUARE KEY REAR WHEEL ONLY FIG 29 TO START ENGINE WITH A WEAK BATTERY See Fig 30 i ill l CAUTION Lead acid batteries gener ate explosive gases Keep spa...

Страница 24: ...ood at sides tilt toward engine and tiffoff of tractor To replace reverse above procedures_ CABLES CHARGED BATTERY POSITIVE NEGATIVE TERI TERMINAL FIG 30 TO REPLACE HEADLIGHT BULB Raise hood_ Pull bulb holder out of the hole in the backside of the grill Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood_ INTERLOCKS AND RELAYS Loose or da...

Страница 25: ...die with a limiter cap which allows some adjustment within the limitsallowed by the cap Do not attempt to remove the limiter cap The limiter cap cannot beremoved without breaking the adjusting needleo Be sure you have a clean air filter and the throttle control cable is adjusted property see above Start engine and allow to warm for five minutes Make adjustments with engine running andshift motion ...

Страница 26: ...PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank t...

Страница 27: ...noid or starter 9 Faulty operator presence switch as 1 Weak or dead battery_ 2 Corroded batteryterminals 3 Looseordamagedwidng_ 4 Faultysolenoid orstarter 1 Depress clutct J orakepedal 2_ Disengage attachment clutch 3 Recharge or replace battery 4 Replace fuse 5o Clean batter terminals 6 Check all wiring 7 Check replace ignition switch 8 Check replace solenold or starter 9 Contact an authodzed ser...

Страница 28: ... 2o Bulb s bumedout 3 Faulty tight switch 4_ Loose or damaged wiring 5 Blown fuse 1 Bad battery cell s 2 Poet cable connections 3 Faulty regulator if so equipped 4 Faulty alternator 1 Engine throlUe control not set at SLOW position for 30 seconds before slopping engine CORRECTION 1 Check wiring switches and connections If not corrected contaot an authorized service center department 1 Replace blad...

Страница 29: ... I AFTER FIRE SOLENOID BLUE BROWN ORANGE NOTE YOUR TRACTOR IS CHARGING SySTF_M OUTPLr 3 AMP DO _ 3600 RPM b b EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE 6 q BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS 2B VOLTS AC MIN 3500 ...

Страница 30: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 258540 ELECTRICAL 19 32 26 t 19 I _ i fi t t _11 t iI f it It It It tt l t tt I t tt t tt 1 l I t t t t t t t f l t t I I I 6 I t 3O ...

Страница 31: ...8 x 16 Gauge Washer Lock 1 4 Nut Hex 1 4 20 Tube Plastic 1 2 Case Battery Mech Hinge Clamp Hose Switch Interlock Push In Washer Lock 1 4 Nut Hex Jam 1 4 20 UNC Harness Light Socket w 4152J Light Bulb Cable Battery 6 Gauge Red 11 Cable Battery 6 Gauge Red W16 Wire Fuse 30 Amp Cable Ground 6 Gauge Black 12 Switch Plunger Switch I_nition 4 Position Nut Ignihon Cover Ignition Switch Key Molded Craftsm...

Страница 32: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 258540 CHASSIS AND ENCLOSURES 28 58 12 31 60 10 26 3 74 3 38_ 39 14 32 ...

Страница 33: ... Hood Dash Dash Bolt Carriage 3 8 16 x 3 4 Panel Dash LH Clip Tinnerman Grille P L Panel Dash RH Screw Thd Roll 3 8 16 x 1 2 Hood Assembly Bumber Hood Washer 13 32 x 13 16 x 12 Gauge Locknut Grille w Clips MS 558 Lens Grille Fender Footrest Pnt STLT N Hold 558 Bracket Fender Support Pivot Bracket Assembly LH Pivot Bracket Assembly RH Nut Lock w Insert 1 4 20 UNC Washer 9 32 x 7 8 x 16 Gauge Bracke...

Страница 34: ... MODEL NUMBER 917 268540 ...

Страница 35: ...Bearing Nylon 86 7t208 36 STD551062 Washer 87 19212016 37 STD571810 Roll Pin 88 12000008 38 123674X Pulley Idler Fiat 89 154886 39 STD523727 Bolt 90 124346X 40 4470J Spacer Split 395 x 59 96 4497H 41 154777 Keeper Belt IdlerFooI Proof 112 19091210 42 19131312 Washer 13 32 x 13 16 x 12 Gauge 113 127285X 47 127783 Pulley Idler V Groove Plastic 116 72110610 48 154604 Bellcrank Assembly 118 154774 49 ...

Страница 36: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 258540 STEERING ASSEMBLY L 62 It i 47 7 15 36 ...

Страница 37: ...g BIk Dr aglink Extended Stamped Washer Lock Hvy Hlcl Spr 3 8 Bearing Axle STLT GT Locknut Flange 5 8 11 UNC Shaft Asm Strg Private Label Washer Thrust 515 x 750 x 033 Support Shaft Washer Shim 1 4 x 5 8 x 062 Washer Lock Hvy Helical 1 4 Screw Hex Socket Hd 1 4 20 x 5 8 Shaft Asm Pittman Bracket Steering Bushing Rod Tie BIk Lt Gear Sector Washer 13 32 x 7 8 x 16ga Screw Thdrol 3 8 16x3 4 Ty tt Pin...

Страница 38: ...Thd Roll 3 8 16 x 1 Washer 13 32 x t x 14 Gauge Pan Seat Emboss QCK Conh Bracket Switch Mounting Bushing Snap Bolt Carriage 1 4 20 x 1 3 8 KEY PART NO NO DESCRIPTION 15 134300 Spacer Sprit 28 x _88 t6 121250X Spring 17 123976X Locknut Flange 1 4 Grade 5 2t 153236 Bolt Shoulder 5 16 18 UNC 22 STD541431 Nut 23 74780814 Bolt Hex Head Fin 1 2 13 x 7 8 Grade 5 24 19171912 Washer 17 32 x 1 3 16 x 12 Gau...

Страница 39: ...l Ins Whl Strg Auto Srs Gold Decal Fender Danger Decal V Belt Drive Schematic Decal Chassis 6 Speed 42 Decal V Belt Schematic Decal Ins Hood Decal Battery DngriPsn Eng Decal Battery Diehard Sears Decal Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner s Manual English Owner s Manual Spanish KEY PART NO NO 1 59192 2 65139 3 106222X 4 59904 5 106732X427 6 278H 7 9040H 8 106108X427 9 122082...

Страница 40: ...REPAIR ENGINE PARTS TRACTOR MODEL NUMBER 917 258540 38 33 33 29 _ _ _ _ 23 OPTIONAL EQUIPMENT Spark Arrester 4O ...

Страница 41: ... Engine See Breakdown Kohler Model No CV15S_41526 Muffler Nipple Pipe 3 8 NPT x 3 1t2 Elbow Std 90 Degree 318 18 Npt Washer Shield Heat Arrestor Spark Tank Fuel Cap Assembly Fuel Tank Vented Ciamp Hose Blk Screw Thdrol 5 16 18 x 3 4 TYT Line Fuel Plug Oil Drain Order From Engine Manufacturer Bushing Snap Fuel Line Screw Hex Washer Head Thd Roll 1 4 20 x 3 4 Washer 9 32 x 7 8 x 16 Gauge Washer Lock...

Страница 42: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 258540 MOWER LIFT 28 27 26 24 23 5 49 6 7 6 8 10 i 1 5 i i 32 13 19 2O 15 2O 718 20 42 ...

Страница 43: ...mo Lift Pin Groove E Ring 5133 62 Washer 21 32 x I x 2I Ga Beating Nylon Grip Handle Fluted Button Plunger Red Spring Cprsn Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion BIk Zinc LockNut Hex with Washer Insert 1 2 13 UNC Arm Suspension Rear Retainer Spring Nut Spring Washer 13 32 x 5 8 x 16 Gauge Spring Pin cotter 3 32 x 1 2 Rod Adju...

Страница 44: ...REPAIR PARTS MOWER DECK TRACTOR MODEL NUMBER 917 258540 76 73 71 82 92 33 32 102 105 44 29 18 21 22 24 25 28 115 _ 7 ...

Страница 45: ...5198 Rod Hinge 113 17490512 Screw Thdrol Hex Head Zinc Mwr 114 73510500 Washer Spacer 115 72110504 Pulley Mandrel I16 137644 Nut Toplock Flanged 117 133957 Bolt 1t8 73930600 Fastner Christmas Tree 1t 9 19121414 Pulley Idler Flat 121 143723 Washer 13 32 x 13 16 x 16 Gauge 128 153390 Nut Crownlock 3 8 16 UNC t29 19131312 Rod Pivot with Nibs 130 STD523710 Rod Clutch Secondary wlth Nibs 131 STD533710 ...

Страница 46: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 258540 PEERLESS TRANSAXLE MODEL NUMBER 930 057A 34 7 67 35 9 31 6 8 5 23 47 31 t3 35 77 29 15 _ _ 4 52 69 11 53 7 58 33 23 45 36 79 43 46 ...

Страница 47: ... Brake Package of 2 39 786026 Pin Dowel 40 792076A Washer Flat 41 790079 Lever Brake 42 792073 Screw Flanged Hex Head Thread Forming 1 4 20 x 1 1 4 42A 792085A Screw 1 4 20 x 2 1 4 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 65 66 67 68 69 7O 71 72 72A 76 77 792075 790025 786066 786086 774690 774691 778215 778125 778124A 778123A 778122A 778273 778230 77815 1 778126A 778127A 778128A 77816...

Страница 48: ...R PARTS TRACTOR MODEL NUMBER 917 258540 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41526 11 BLOWER HOUSING AND BAFFLES ENQ E O TROLS I _ 14 _ 3 16 13 _ 8 6 5 _1 _4 6 iiiiiiii ii AIR INTAKE EXHAUST I 48 ...

Страница 49: ... 20 Washer Plain 5 16 2 Cover Pinion Housing Blower Ring Retainer 2 Cover Clip Mounting 3 Screw Hex Flange M5 x 8x 20 3 Baffle Intake Side Screw Hex Flange M6 x I x t6 2 Baffle Cylinder Head Baffle Cylinder NOT ILLUSTRATED t2 113 64 Decal Horsepower 12 079 07 12 237 01 SM 0645016 SM 0545016 12 536 01 M 0443020 SM 0443025 12 089 11 12 089 23 12 089 24 M 0641060 SM 0642025 13 12 O9005 14 25 158 11 1...

Страница 50: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 258540 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41526 FUEL SYSTEM i 32 31 30 20 19 14 23 _ _29 CYLINDER HEAD VALVE AND BREATHER_ I I0 50 ...

Страница 51: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 258540 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41526 E _CTR C LI IGNITION I LJ iJ CRANKCASE 13 __ 23 22 2 3 13 17 _ o LP 0BR c o I J J _19 1 51 ...

Страница 52: ...udes Key Number 7 27 Gasket Bowl Retainer Screw Nut Carburetor M6 x 1_0 2 Washer Plain 1 4 Washer Interna Tooth 1 4 Stud Carburetor M6 x 1 0 x 110 2 29 12 041 06 30 M 0641060 3t X 25 63 32 X 22 11 33 M 0629122 ILLUSTRATED 12 041 01 Gasket Carburetor 12 757 03 Kit Carburetor Repair 12 518 05 Lead Solenoid Black 5 14 Gauge Uninsutated Push On Tabs 41 518 34 Lead Ground Green 5 18 Gauge Insulated Gri...

Страница 53: ... Tube Oil Fill Screw Oil Flit Tube M5 x 0 8 x 20 O Ring Lower Oil Fill Tube Screen Oil Pick up Cover Oil Pick up Screen Screw Screen Cover Screw Oil Pump Relief Valve Bracket M10 x 1 5 x 25 Bracket Oil Pump Relief Valve Spring Oil Pump Relief Valve Piston Oil Pump Relief Valve Body Oil Pump Relief Valve Filter Oil Plug Square Head Solid 3 8 NPTF Oil Pump Assembly O Ring Oil Pump Cover Cover Oil Pu...

Страница 54: ...i i i i i i llllll E 54 ...

Страница 55: ...SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE 15 MAX ...

Страница 56: ...found on the model plate located under the seat The model number for your engine will be found on the blower housing of the engine All pads listed herein may be ordered from any Sears Roebuck and Coo Service Center Department and most Re tail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PRODUCT TRACTOR MODEL NUMBER 917 258540 ENGINE MODEL NO CV15S TYPE NO PS 41526 PART N...

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