Super Shot 125 Diesel Melter Part Manual
Chapter 8 Troubleshooting (43600, 43800 and 45500)
©2017 by Crafco, Inc. All Rights Reserved………………...……………Troubleshooting (43600, 43800, and 45500) 8-8
Testing DC Controller
8.1.5
Step
Bench Test DC Controller
1
Remove all wire nuts attaching the DC Controller to the burner.
2
Attach the black ground wire to the negative battery post.
3
Attach the red wire to the positive battery post.
4
Attach the white (Enable) wire to the positive battery post to start the test. (Genesis II
Controllers will have a 15-second delay.)
•
Orange (Blower Motor) wire should have 12Vdc (all the time).
•
Blue (Igniter) wire should have 12Vdc.
5
Twist the yellow wires together (once voltage registers) on the orange, blue and purple wires.
•
Orange (Blower Motor) wire should maintain 12Vdc.
•
Blue (Igniter) wire should lose voltage after 15 seconds.
•
Purple (Valve) wire should maintain 12Vdc.
6
If any of the above tests fail, replace the DC Controller.
Burner Fuel Solenoid Testing
8.1.6
Step
Fuel Solenoid Test
1
Remove cord set from fuel solenoid.
2
Check the ohms between the terminals of fuel solenoid.
3
If the reading is between 15-25 ohms the coil is good.
4
If the reading is outside the above range or the meter indicates an open circuit, replace the
fuel solenoid.
Table 8-9 Testing the DC Controller
Table 8-10 Burner Fuel Solenoid Test
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