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Operator’s Manual

FCB POST-MIX DISPENSER

WITH V4 FEATURES

(R-404A REFRIGERANT)

PRINTED IN U.S.A

IMI CORNELIUS INC; 1996



Part No 312030002
May 8, 1996
Control Code A

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

Содержание FCB POST-MIX

Страница 1: ... V4 FEATURES R 404A REFRIGERANT PRINTED IN U S A IMI CORNELIUS INC 1996 Part No 312030002 May 8 1996 Control Code A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment ...

Страница 2: ... MESSAGE 6 CO2 OUT FAULT MESSAGE 6 SYRUP 1 OR SYRUP 2 FAULT MESSAGES 6 DEFROST 1 OR DEFROST 2 DISPLAY MESSAGES 6 POINT OF SALE DISPLAY MESSAGES 6 DEFROST SYSTEMS 7 UNITS EQUIPPED WITH HOT GAS DEFROST SYSTEMS 7 UNITS EQUIPPED WITH ELECTRIC DEFROST SYSTEMS 7 SLEEP SLEEP TIME 8 UNITS EQUIPPED WITH HOT GAS DEFROST SYSTEMS 8 UNITS EQUIPPED WITH ELECTRIC DEFROST SYSTEMS 8 WAKE UP WAKE UP TIME 8 FACEPLAT...

Страница 3: ...YRUP 2 FAULT MESSAGE GOES ON DURING OPERATION 18 ERROR 1 OR ERROR 2 FAULT MESSAGE GOES ON DURING OPERATION 18 FREEZE CYLINDER AUTOMATIC DEFROST CYCLE DOES NOT OPERATE 18 UNIT DOES NOT GO OFF AUTOMATIC DEFROST CYCLE 18 MANUAL DEFROST CYCLE DOES NOT OPERATE WHEN DEFROST SWITCH IS PRESSED 18 DEFROST CYCLE DOES NOT CANCEL AFTER PRESSING CANCEL DEFROST SWITCH 18 TROUBLESHOOTING PRODUCT BLENDER TANKS AN...

Страница 4: ... CONTENTS cont d Page CYLINDER FREEZE UP 20 WARRANTY 21 LIST OF FIGURES FIGURE 1 FCB POST MIX DISPENSERS WITH V4 FEATURES 3 FIGURE 2 CONTROL PANEL SWITCH IDENTIFICATION 4 FIGURE 3 OPERATING CONTROLS FOUR FLAVOR UNIT SHOWN 5 ...

Страница 5: ...iv 312030002 THIS PAGE LEFT BLANK INTENTIONALLY ...

Страница 6: ...not let anyone operate the machine without instructions Keep your machine in proper working condition Unauthorized modifications to the machine may impair function and or safety and affect the machine life CO2 Carbon Dioxide Warning CO2 Displaces Oxygen Strict Attention must be observed in the prevention of CO2 carbon dioxide gas leaks in the entire CO2 and soft drink system If a CO2 gas leak is s...

Страница 7: ...312030002 2 THIS PAGE LEFT BLANK INTENTIONALLY ...

Страница 8: ...panel security When the control panel security is enabled any control panel switch can be pushed and held for 5 seconds to override the control panel security An audible beep will be heard when the switch is first pushed then another beep will be heard when the security override has taken place and the switch may be released Control panel security will be re established 90 seconds after switch pus...

Страница 9: ...N OFF switches must be pressed to operate the freeze cylinders beaters and refrigeration system during normal operation MOTOR Switches The MOTOR switches located on the control panel are touch type switches and require only pressing to acti vate These switches are used to operate the freeze cylinders beaters with no refrigeration during sanitizing ON Switches The ON switches located on the control...

Страница 10: ...the left hand cylinder facing the front of the Unit No 2 freeze cylinder is to the right of No 1 freeze cylinder Four flavor Unit The No 1 freeze cylinder is the left hand cylinder facing the front of the Unit The other three freeze cylinders to the right of No 1 freeze cylinder are labeled 2 11 and 22 CONDENSER COIL ACCESS PANEL DISPENSING VALVE 4 FIGURE 3 OPERATING CONTROLS FOUR FLAVOR UNIT SHOW...

Страница 11: ... If the water pressure has not been restored or the water pressure improved after 1 1 2 minutes the Unit operation will shut down After plain water source has been restored or the water pressure has improved the Unit will resume it s normal operation and the H2O OUT fault message will disappear from the message display CO2 OUT Fault Message CO2 OUT fault message will appear on the message display ...

Страница 12: ... Flavor FCB Dispenser No 11 and No 22 freeze cylinders which is identical to the No 1 and No 2 freeze cylinders The automatic hot gas defrost system may be programmed into the Unit to occur up to nine different times a day with a minimum of 2 hours between defrost settings At the start of each automatic defrost cycle the refrig eration compressor will operate for 30 seconds to pump freon out of th...

Страница 13: ...o into defrost and defrost for 60 seconds At end of the No 2 freeze cylinder defrost Unit will shut down and go into sleep time The SLEEP SLEEP TIME operation for the Four Flavor FCB Dispenser No 11 and No 22 freeze cylinders is identical to the No 1 and No 2 freeze cylinders UNITS EQUIPPED WITH ELECTRIC DEFROST SYSTEMS SLEEP SLEEP TIME may be programmed into Unit to allow the Unit to go into slee...

Страница 14: ... CO2 gas Overrun is a Variable The percentage or degree of overrun depends on a number of factors The specific syrup BRIX low dispensing volume carbonation level in liquid product and freezing all affect the overrun After these factors have been considered desired viscosity product consistency adjustment may be made on the Unit The viscosity adjust ment adjusts product texture from very wet to lig...

Страница 15: ...2 3 If product is drawn continuously from the freeze cylinder and the rate is approaching capacity of the dis pensing Unit overrun of the drink will increase just prior to point capacity is exceeded and drink dispensed will turn slightly wetter see Drawing 3 OPERATING UNIT NOTE Two flavor Unit The No 1 freeze cylinder is the left hand cylinder facing the front of the Unit The No 2 freeze cylinder ...

Страница 16: ...d liquid disconnect and connecting procedure for the syrup tank replacement or filling the syrup tank in place must be performed in the order as follows To disconnect syrup tank from the Unit syrup system First disconnect liquid disconnect from the syrup tank NOTE Disconnecting the liquid quick dis connect from the syrup tank first prevents syrup from backflowing through the Unit syrup flow regula...

Страница 17: ...o slowly bleed CO2 from the freeze cylinder and allow product to fill the cylinder Do not relieve freeze cylinder pressure too fast or the product will foam excessively in the cylinder and lose carbonation SYRUP FLAVOR CHANGE The Unit syrup system that the syrup flavor change will be made on must be sanitized before connecting new flavor syrup to the system It may be necessary to readjust BRIX Wat...

Страница 18: ...e syrup systems may be sanitized at one time for routine 90 days sanitizing requirements The following sanitizing instructions use No 1 syrup system as an example No 2 syrup systems sanitizing instructions are identical to No 1 syrup system with the exception of using applicable system switches Proceed as follows 1 Press SIDE 2 OFF switch to stop beater motor and refrigeration in No 2 freeze cylin...

Страница 19: ... switch to fill No 1 product blender tank with sanitizing solution The car bonator water pump will start and begin pumping carbonated water into the product blender tank which will dilute sanitizing solution also entering the tank 15 After carbonator water pump cycles off completely fill No 1 freeze cylinder with sanitizing solution by re peatedly pulling and releasing the relief valve knob on the...

Страница 20: ...er 26 Syrup Tank System A Disconnect syrup tank containing syrup from No 1 syrup system B Connect empty syrup tank into No 1 syrup system Bag in Box Syrup System A Disconnect No 1 syrup pump syrup inlet line from bag in box containing syrup B Install connector from empty bag in box on No 1 syrup pump syrup inlet line 27 Hold waste container under the dispensing valve and dispense until all product...

Страница 21: ...hausted out through louvers on sides and back of the Unit MAKE SURE THE LOUVERS ARE NOT OBSTRUCTED RESTRICTING AIR CIRCULATION THROUGH THE UNIT WILL DECREASE IT S COOLING EFFICIENCY The condenser coil air filter and the condenser coil must be periodically cleaned by a qualified Service Person UNIT WITH REMOTE CONDENSING REFRIGERATION The Remote Condensing Unit connected to the Dispenser is equippe...

Страница 22: ...k into Unit syrup system A First connect CO2 quick disconnect to syrup tank to pressurize tank B Second connect liquid quick disconnect to syrup tank TROUBLESHOOTING CONTROL PANEL SWITCHES AND FAULT MESSAGES Trouble Probable Cause Remedy ONE OR MORE CONTROL PANEL SWITCHES NOT OPERATING A Inoperable switch s on control panel switch module A Call qualified Service Person B Master circuit board not o...

Страница 23: ...A Press ERROR RESET switch to restore normal operation or call qualified Service Person FREEZE CYLINDER AUTOMATIC DEFROST CYCLE DOES NOT OPERATE A Inoperable automatic defrost timer A Call qualified Service Person UNIT DOES NOT GO OFF AUTOMATIC DEFROST CYCLE A Automatic defrost timer stuck in automatic defrost cycle A Call qualified Service Person MANUAL DEFROST CYCLE DOES NOT OPERATE WHEN DEFROST...

Страница 24: ...ply CO2 must be clean and free of water oil and dirt Water will not absorb dirty CO2 gas in same way as clean gas This can also cause off taste problems B Call qualified Service Person to replace CO2 supply PRODUCT WILL NOT DISPENSE OUT OF DISPENSING VALVE IN ONLY SMALL AMOUNTS OR ONLY LIQUID A Dispensing valve has ice particles in it A Open and close dispensing valve repeatedly Defrost freeze cyl...

Страница 25: ...ormation in center of cylinder and liquid product channels around ice formation B Refer to CYLINDER FREEZE UP NOTE DEFROST AFFECTED FREEZE CYLINDER AS INSTRUCTED CYLINDER FREEZE UP A Dispensed product BRIX too low A Call qualified Service Person B Viscosity of dispensed product not properly adjusted B Call qualified Service Person ...

Страница 26: ...D ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D CARL LEVERKUS STRASSE 15 D D 4018 LANGENFELD GERMANY D 49 2173 7930 D FAX 49 2173 77 438 GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS GREECE D 30 1 600 1073 D FAX 30 1 601 2491 HO...

Страница 27: ......

Страница 28: ...IMI CORNELIUS INC CORPORATE HEADQUARTERS One Cornelius Place Anoka Minnesota 55303 6234 612 421 6120 800 238 3600 ...

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