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User and Maintenance Manual 

Hydraulic brake ID 800

 

Model ID 800 (disc th. 8 mm) 
Model ID 800 (disc th. 12.7 mm) 

Date: 2014/07/01 

Revision: 1.0 

www.coremo.it 

 
 

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9.3.

 

Changing the sealing rings 

 

1.

 

Cut  off the  hydraulic  oil  pressure  and  disconnect  the  power  line.  Remove  the  brake  from 
the machine and then remove the screws C61407 (or the screws C61415 for ID 800 brake 
with thickness disc 8 mm) to separate the two halves of the brake. 

2.

 

Remove the lining pads as explained in point 2 of chapter 9.1. 

3.

 

Taking  the  utmost  care,  blow  compressed  air  through  the  power  supply  hole  until  the 
thruster (C62104) comes out completely. 

4.

 

Remove  the  damaged  sealing  rings  and  replace  them.  It  is  advisable  to  change  all  the 
sealing rings to avoid further down time. COREMO OCMEA provides a kit complete with 2 
gaskets and 2 scraper rings. 

5.

 

Put  back  the  thruster  and  brake  linings  following  the  reverse  sequence,  reconnect  the 
power line and bleed the circuit. 

 

9.4.

 

Periodic maintenance 

 

All inspections must be done with the machine switched off. 

Although  the  intervals  between  these  inspections  depend  on  the  frequency  of  use  of 
the brake, they should be done every 3 months in any case so as not to compromise all 

aspects of safety.

 

 

1.

 

The lining pads are marked with a wear line, nevertheless it is advisable to check the condition 
of  the  linings.  Wear  should  not  exceed  5  mm  on  each  lining  for  the  brake  to  work  properly. 
When  the  wear  of  the  lining  pads  reaches  the  maximum  replace  them  as  explained  in 
chapter 9.1. 

2.

 

Check that the surfaces of the linings and the disc are not contaminated with grease, oil or 
similar substance as these prevent the brake from working efficiently. 

3.

 

Check that the anchor screws of the brake and brake units are tightened correctly.  

4.

 

Check that the hoses are in good working condition. 

5.

 

Apply the brake repeatedly to check that the seals are in good working condition. 
 

Содержание ID 800

Страница 1: ...l ID 800 thickness disc 8 mm COREMO OCMEA S P A Via Galilei 12 20090 Assago MI Italy Tel 39 024880697 Fax 39 024881940 www coremo it info coremo it User and Maintenance Manual Translation of the origi...

Страница 2: ...information 3 4 Warnings 5 5 Technical data 6 5 1 Product performance 6 5 2 Brake lining wear 6 5 3 Special note 6 6 Transport and storage 7 7 Installation 7 8 Operation 10 8 1 Power supply of the sa...

Страница 3: ...rect interpretation of the instructions contact our technical department for the necessary clarification It is prohibited for anyone to disclose or modify the content of this manual or to use it for p...

Страница 4: ...h friction material which is absolutely free of asbestos and is declared as NON toxic harmful in full observance of health and environment regulations and laws In any case it is better not to inhale d...

Страница 5: ...se suitable power failure warning systems as a brake failure may cause personal injury and damage to property Danger of breakage during operation To reduce the risk of breakage during operation carry...

Страница 6: ...by the brake will be a function of the diameter of the disc used and can be determined using the following equation Dynamic torque Nm Tangential force N x radius of the disc m 0 034 An error in calcul...

Страница 7: ...to bear in mind the dimensions and weight of each type of product as shown in the product drawing enclosed with this manual and in the catalogue of the brake type in question 2 Storage When storing b...

Страница 8: ...Figure 2 The thickness of the bracket must be 12 7 mm or 8 mm less than the thickness of the disc In this case too the brake is anchored using two class 12 9 M12 screws with a tightening torque of 13...

Страница 9: ...sen the clamping nut of the fitting H0035 and pull out the cap H0034 After bleeding the circuit tighten the fitting H0035 Figure 3 5 The brake also has another bleed as a standard feature In this case...

Страница 10: ...raulic fluid pressure of the hydraulic brake must not exceed 120 bar as already stated in the previous chapter and the brake must be powered exclusively by mineral oil hydraulic fluid The technical de...

Страница 11: ...he lining base is free Remove the linings Z50253 Z50255 or Z50254 from the brake by pulling the lining base outward remember that considerable force will be necessary to overcome the resistance due to...

Страница 12: ...ster and brake linings following the reverse sequence reconnect the power line and bleed the circuit 9 4 Periodic maintenance All inspections must be done with the machine switched off Although the in...

Страница 13: ...for the number of brakes in use the quantities indicated are for each brake Brake lining kit Qty 2 lining pads ST11 2 cod Z50253 Qty 8 springs cod C62111 Qty 2 lining pads ST11 4 cod Z50255 Qty 8 spri...

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