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Operation & Service Manual

823060

      12/01

120SC-112 SELF-COLLETING DRILLS

Houston Operation
7007 Pinemont
Houston, TX 77040

Recoules Operation
Zone industrielle - B.P. 28
Avenue Maurice Chevalier
77831 Ozoir-la-Ferriere Cedex France

Содержание Quackenbush 120SC-112

Страница 1: ...ervice Manual 823060 12 01 120SC 112 SELF COLLETING DRILLS Houston Operation 7007 Pinemont Houston TX 77040 Recoules Operation Zone industrielle B P 28 Avenue Maurice Chevalier 77831 Ozoir la Ferriere...

Страница 2: ...For your safety and the safety of others read and understand the safety recommendations and operating instructions be fore operating any drill motor Always wear protective equipment For additional inf...

Страница 3: ...rkstation reassigning tool users to other jobs rotating jobs changing worker pace and or changing the type of tool used so as to minimize stress on the operator Some tasks may require more than one ty...

Страница 4: ...Assembly Parts List Maintenance Kit Gear Set Assemblies Accessories Template Boss Jig Collet Foot Attachments High Curvature Pad Assembly Regulator Assembly Booster Pump Assembly Mist Lubricator Asse...

Страница 5: ...the tool will run through the clamp feed and retract cycles but it will not unclamp or stop the motor until the trigger lock is manually released Tool Start Up The 120SC 112 is shipped from the factor...

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Страница 10: ...and remove muffler subassembly 2 Pull backhead with spindle attached straight out of tool NOTE Three O rings in recessed cavities should remain in place in backhead mating surface II Muffler Air Motor...

Страница 11: ...to remove air motor The complete motor includes rotor with blades cylinder and front and rear bearing plates The exhaust slots on the should be indexed 180 degrees away from the exhaust on the housin...

Страница 12: ...our socket cap screws which retain gear set before removing spindle gear NOTE To reassemble 1st duplex ball bearing must seat firmly on spindle shoulder Add 2nd ball bearing back to back with part num...

Страница 13: ...struction in IV above NOTE If tool is equipped with template boss remove three socket cap screws and remove template boss 2 Pull pressure foot forward to remove quill and pressure foot from tool housi...

Страница 14: ...rovided above threads on large diameter of quill NOTE The spiral lock retaining ring must be wound to follow the threads in quill so that the spiral lock ring will not unwind when quill is threaded in...

Страница 15: ...Remove 1 8 steel ball from bleed port with small magnet Bleed hydraulic fluid by pulling and push ing feed sleeve Fluid will run out of opening 6 Turn tool around and remove three button head screws...

Страница 16: ...etaining ring from feed sleeve 9 Remove rear feed piston using internal pliers Hold piston on internal diameter pull piston out 10 Expand and remove second retaining ring from feed sleeve 11 Compress...

Страница 17: ...lic bulkhead must pass by two retaining ring grooves Before reinserting the bulkhead pack the retaining ring grooves with O ring lubricant to prevent O ring damage NOTE A small orifice on the right si...

Страница 18: ...ench and remove 2 Unscrew pipe plug with hex wrench and remove 3 Push out feed rate adjustment valve and screen with wrench NOTE Exercise caution when disassembling so that no small component enters i...

Страница 19: ...aining plug Remove spool and spring 3 Using removal and installation tool 632424 re move valve sleeve Carefully inspect O rings for damage and replace if necessary NOTE When installing sleeve use O ri...

Страница 20: ...d spring 2 Lift out latching spool 4 Using removal and installation tool 632424 Re move sleeve 5 When reassembling apply O ring lubricant liber ally to prevent damage to O rings as they are pushed pas...

Страница 21: ...e nose pliers CAUTION Do not score of scratch inside of bore with driver 2 Remove set screw 4 Disassembly and reassembly of the oil indicator guide must be inserted from the rear of the tool The indic...

Страница 22: ...ve trigger lock by unscrewing from handle NOTE Use Loctite on threads when reassembling trigger lock 3 Remove the retaining ring from the trigger bore 2 Loosen and remove set screw in trigger and remo...

Страница 23: ...g 3 Insert long 8 32 screw into tapped hole provided in base of pilot spool and lift out NOTE Be careful not to bend pilot spool when remving or inserting A bent spool will cause the tool to malfuncti...

Страница 24: ...kwise rotation decreases depth counterclockwise increases depth Graduations scribed on barrel are in 001 increments When proper depth is achieved lightly tighten adjustment clamp Feed Rate Adjustment...

Страница 25: ...let Bushing 3 8 18 FNPT Motor Exhaust Feed Sleeve Dwell Adjustment Depth Control Nut Depth Control Clamp Pressure Foot Nut Tool 623014 Trigger Lock Tool 623015 Variable Spacing Pressure Foot Booster P...

Страница 26: ...sepa rately and inspect for rust or debris In spect O rings and replace if necessary With air line disconnected check for free spindle rotation with hex key wrench in end of spindle Remove backhead c...

Страница 27: ...FFLER 632126 2 1 BOX MUFFLER 632130 1 QTY PART NAME PART NO ITEM 15SC Upgrade to 120SC Subassembly 641099 Part No 622279 622329 624973 629556 632125 632128 632133 632178 641055 Name of Part Spacer Pil...

Страница 28: ...MANDREL SHOWN BUT NOT SUPPLIED WITH THIS ASS Y 625665 SHOWN 90 OUT 622256 622688 625649 625646 625666 625652 625664 625663 622690 622705 622056 622777 622693 812231 844310 844305 622861 622704 SPINDLE...

Страница 29: ...UM 622681 LH STEEL 622680 RH STEEL PRESSURE FOOT C 622255 812962 B 622615 622617 622616 622618 622615 622617 622616 622618 622870 622358 C 2 REQ D 623641 845614 B A SECTION C C 4 REQ D 622620 847272 6...

Страница 30: ...AS SHOWN LUGS TO STRADLE BUTTON 847665 622775 3 REQ D 844265 843518 623071 622765 847272 863454 623039 623040 623041 844303 622870 623076 615645 623042 864335 622308 615645 615641 622764 622758 84709...

Страница 31: ...OOT LH STEEL PRESSURE FOOT RH ALUMINUM PRESSURE FOOT LH ALUMINUM HOLDER COLLET NUT PRESSURE FOOT BULKHEAD FRONT BULKHEAD AIR HYDRAULIC BULKHEAD REAR PISTON FEED PISTON CLAMP UNCLAMP NUT BEARING RETAIN...

Страница 32: ...OT NUT ASSEMBLY TOOL BULKHEAD REMOVAL ASSEMBLY TOOL DEPTH STOP REMOVAL TOOL VALVE SLIDE HAMMER PULLER ASSEMBLY FIXTURE WRENCH SPINDLE BEARING LOCKNUT BEARING INSTALLER REMOVAL TOOL FEED CONTROL VALVE...

Страница 33: ...787 629556 Assembly Backhead Assembly Spacer Plate Gear Set Gear Spindle Pinion Reduction Gear Reduction Bearing Ball Flng Ring Retaining Key Woodruff Screw Soc Hd Cap Gear Plate Spacer Part No Name o...

Страница 34: ...2784 622785 622902 622129 812231 622134 622787 629556 Assembly Backhead Assembly Spacer Plate Gear Set Gear Spindle Pinion Reduction Gear Reduction Gear Pinion Overlay Bearing Ball Flng Ring Retaining...

Страница 35: ...35...

Страница 36: ...lamping force or feed pressure an optional Booster Pump Kit Part No 621482 is available The pump provides extra clamp and feed pressures when drilling Titanium or taper drilling applications The Boost...

Страница 37: ...37 PRESSURE FILL MIST LUBRICATOR Note x Upper number is item x Lower number is quantity required...

Страница 38: ...38 MANUAL FILL MIST LUBRICATOR Note x Upper number is item x Lower number is quantity required...

Страница 39: ...N TUBING 624910 8 1 FITTING MALE PUSH IN 624906 6 1 FITTING MALE ELBOW 624973 5 1 FITTING 624911 4 1 FITTING 624905 3 1 CHECK VALVE 632178 2 2 10 24 X 5 8 SFHCS 863325 1 QTY PART NAME PART NO ITEM 1 R...

Страница 40: ...40 CooperTools 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013 www cooperindustries com...

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