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0471-0028-04

Safety information

Introduction

This braking resistor has been especially designed to be mounted within the heatsink of the Unidrive SP size 2. The design of the resistor is such that 
no thermal protection circuit is required, as the device will fail safely under fault conditions. The in built software overload protection is set up at default 
to protect the braking resistor. 

Contents of the box (1220-2758-01)

The following items should be supplied in the box:
1x 37.5

 Brake resistor assembly         1x Through hole grommet          1x Wire clip          1x Installation sheet

Fitting instructions

Unidrive SP Size 2 Braking 

Resistor Installation Sheet

Stored charge

The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive 
has been energised, the AC supply must be isolated at least ten minutes before work may continue.
Refer to section 3.1 

Safety information

 in the 

Unidrive SP User Guide

.

If the drive has been used at high load levels for a period of time, the heatsink and heatsink mounted braking resistor can reach 
temperatures in excess of 70°C (158°F). Human contact with the heatsink and heatsink braking resistor should be restricted.

To avoid the risk of fire when the drive is surface mounted with the braking resistor fitted, the back plate should be a non-flammable 
material.

Figure 1-1 Removing the DC terminal cover and break-outs

To remove the DC terminal cover, undo the screw 
and lift off as shown in the diagram opposite. 

When replacing the terminal covers the screws 
should be tightened to a maximum torque of 1 N m 
(0.7 lb ft).

The two break-outs that line up with the BR and 
DC2 terminal connections must be removed, as 
shown in the diagram opposite.

Grasp the 48V/DC terminal cover break-outs with 
pliers and twist to remove. 

Remove any flash / sharp edges once the break-
outs are removed. 

Figure 1-2 Removing the baffle plate

Lift the hinged fan baffle by pushing plastic tabs in 
the direction shown (1). Push tab in the direction 
shown (2), and lift the baffle as shown (3).

Remove the metal heatsink baffle plate by 
removing the two screws. These two screws are no 
longer required.

Figure 1-3 Modifying the fan baffle

Remove 5mm (0.197in) from the length of the clip 
on the plastic fan baffle.

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WARNING

WARNING

WARNING

Pozi Pz2
Flat 5mm

Remove these 
two break-outs

2

3

1

1

Remove 5mm
(0.197in) from
the length
of this clip

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