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507961-01P

Page 40 of 58

Issue 1933

Electrical

ELECTROSTATIC DISCHARGE (ESD)

Precautions and Procedures

Electrostatic discharge can affect electronic components.

Take precautions during furnace installation and service

to protect the furnace’s electronic controls. Precautions

will help to avoid control exposure to electrostatic

discharge by putting the furnace, the control and the

technician at the same electrostatic potential. Neutralize

electrostatic charge by touching hand and all tools on

an unpainted unit surface, such as the gas valve or

blower deck, before performing any service procedure.

CAUTION

Figure 63. Interior Make-Up Box Installation

Figure 64. Interior Make-Up Box Installation

The unit is equipped with a field makeup box. The makeup

box may be moved to the right side of the furnace to

facilitate installation. Seal unused openings on left side

with plugs removed from right side. Secure the excess wire

to the existing harness to protect it from damage.

Refer to Figure 72 for field wiring and Figure 73 for

schematic wiring diagram and troubleshooting.
1. The power supply wiring must meet Class I restrictions.

Protected by either a fuse or circuit breaker, select

circuit protection and wire size according to unit

nameplate.

NOTE:

Unit nameplate states maximum current draw.

Maximum over current protection allowed is shown in

Table 10.

2. Holes are on both sides of the furnace cabinet to

facilitate wiring.

3. Install a separate (properly sized) disconnect switch

near the furnace so that power can be turned off for

servicing.

Table 9.

Capacity

Maximum Over-Current

Protection (Amps)

045B

, 070B

3, 090C3

090C5, 110C5

, 135D

4. Before connecting the thermostat, check to make sure

the wires will be long enough for servicing at a later

date. Make sure that thermostat wire is long enough to

facilitate future removal of blower for service.

5. Complete the wiring connections to the equipment.

Use the provided unit wiring diagram and the field

wiring diagram shown in Figure 72. Use 18 gauge

wire or larger that is suitable for Class II rating for

thermostat connections.

6. Electrically ground the unit according to local codes or,

in the absence of local codes, according to the current

National Electric Code (ANSI/NFPA No. 70). A green

ground wire is provided in the field make-up box.

NOTE:

This furnace contains electronic components

that are polarity sensitive. Make sure that the furnace

is wired correctly and is properly grounded.

7. One line voltage “ACC” 1/4” spade terminal is provided

on the furnace integrated control. Any electronic air

cleaner or other accessory rated up to one amp can

be connected to this terminal with the neutral leg of the

circuit being connected to one of the provided neutral

terminals. This terminal is energized when the indoor

blower is operating.

8. One line voltage “HUM” 1/4” spade terminal is provided

on the furnace integrated control. Any humidifier rated

up to one amp can be connected to this terminal

with the neutral leg of the circuit being connected to

one of the provided neutral terminals. This terminal

is energized in the heating mode whenever the

combustion air inducer is operating.

Содержание 045-3

Страница 1: ...llation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Installation and service must be performed by a licensed professional installer or equiva...

Страница 2: ...ptional RAB Return Air Base 3 Bottom return air 4 Return air from both sides 5 Bottom and one side return air 2 Optional External Side Return Air Filter kit is not for use with optional Return Air Bas...

Страница 3: ...507961 01P Page 3 of 58 Issue 1933 Figure 1 Parts Arrangement...

Страница 4: ...following 1 Snap bushing 1 Snap Plug 1 Wire tie 1 Condensate trap 1 Condensate trap cap 1 Condensate trap clamp 1 2 Diameter debris screen 1 3 4 Threaded street elbow Check equipment for shipping dama...

Страница 5: ...obtain a temperature rise within the range specified on the unit nameplate Failure to do so may cause erratic limit operation and premature heat exchanger failure This furnace must be installed so th...

Страница 6: ...TO FOLLOW THE ABOVE INSTALLATION INSTRUCTIONS FAILURE TO FOLLOW THE ABOVE INSTALLATION INSTRUCTIONS VOIDS THE MANUFACTURER S EQUIPMENT LIMITED WARRANTY COMFORT AIRE CENTURY DISCLAIMS ALL LIABILITY IN...

Страница 7: ...position of ANSI on the referenced subject which is represented only by the standard in its entirely In Canada refer to the CSA B149 Installation codes Do not install the furnace in a corrosive or con...

Страница 8: ...g shall be within 12 305 mm of the top of the enclosure and one within 12 305 mm of the bottom These openings must communicate directly or by ducts with the outdoors or spaces crawl or attic that free...

Страница 9: ...tal louvers and grilles will have 60 to 75 percent free area Louvers and grilles must be fixed in the open position or interlocked with the equipment so that they are opened automatically during equip...

Страница 10: ...rap and drain connections and installation and service clearances 24 inches 610 mm at unit front The unit must be level from side to side Tilt the unit slightly maximum 1 2 in from level from back to...

Страница 11: ...The furnace is equipped with a removable bottom panel to facilitate installation Markings are provided on both sides of the furnace cabinet for installations that require side return air Cut the furna...

Страница 12: ...installed in horizontal applications with either right or left hand air discharge Refer to Figure 18 for clearances in horizontal applications Figure 18 Horizontal Application Installation Clearances...

Страница 13: ...f unit is installed above finished space fabricate an auxiliary drain pan to be installed under unit Set unit in drain pan as shown in Figure 20 Leave 8 inches for service clearance below unit for con...

Страница 14: ...quivalent sealing method between the plenum and the furnace cabinet to ensure a tight seal If a filter is installed size the return air duct to fit the filter frame Pipe Fittings Specifications All pi...

Страница 15: ...nutes before placing unit into operation DANGER 1 Measure and cut vent pipe to desired length 2 Debur and chamfer end of pipe removing any ridges or rough edges If end is not chamfered edge of pipe ma...

Страница 16: ...he venting system being placed into operation while all other appliances connected to the venting system are not in operation WARNING Capacity VENT PIPE DIA in STANDARD CONCENTRIC Outdoor Exhaust Acce...

Страница 17: ...nt pipe is probably oversized for the single water heater or other appliance The vent should be checked for proper draw with the remaining appliance Exhaust Piping Route piping to outside of structure...

Страница 18: ...al in exhaust or intake terminations Doing so will cause freeze ups and may block the terminations IMPORTANT Table 4 Minimum Vent Pipe Lengths Capacity Min Vent Length 045 070 090 110 135 15 ft or 5 f...

Страница 19: ...6 21 70 70 48 13 93 92 73 73 69 10 31 16 65 65 43 8 88 87 68 68 64 Standard Termination Elevation 4 501 10 000 ft Number of 90 Elbows Used 1 1 2 Pipe 2 Pipe 2 1 2 Pipe 3 Pipe Capacity Capacity Capacit...

Страница 20: ...8 13 60 60 44 9 76 76 69 69 60 10 23 8 55 55 39 n a 71 71 64 64 55 Concentric Termination Elevation 4 501 10 000 ft Number of 90 Elbows Used 1 1 2 Pipe 2 Pipe 2 1 2 Pipe 3 Pipe Capacity Capacity Capac...

Страница 21: ...53 49 10 21 6 50 50 28 68 67 48 48 44 Standard Termination at Elevation 4 501 10 000 ft Number of 90 Elbows Used 1 1 2 Pipe 2 Pipe 2 1 2 Pipe 3 Pipe Capacity Capacity Capacity Capacity 45 70 90 110 1...

Страница 22: ...t Applications TYPICAL EXHAUST PIPE CONNECTIONS IN HORIZONTAL DIRECT OR NON DIRECT VENT APPLICATIONS RIGHT HAND DISCHARGE SHOWN SIDE VIEW 45 MAX 45 MAX 2 2 2 2 or 2 12 max EXHAUST TRANSITION 3 2 2 EXH...

Страница 23: ...Discharge Shown Intake Piping Figure 27 through Figure 30 This gas furnace may be installed in either direct vent or non direct vent applications In non direct vent applications when intake air will...

Страница 24: ...ill not be obstructed by loose insulation or other items that may clog the debris screen 2 If intake air is drawn from a ventilated attic Figure 31 or ventilated crawlspace Figure 32 the exhaust vent...

Страница 25: ...ons and 12 above the average snow accumulation At vent termination care must be taken to maintain protective coatings over building materials prolonged exposure to exhaust condensate can destroy prote...

Страница 26: ...A 3 in N A N A N A N A 8 8 7 7 13 13 1 Refer to 99 Minimum Design Temperature table provided in the current edition of the ASHRAE Fundamentals Handbook 2 Poly Propylene vent pipe PP by Duravent and C...

Страница 27: ...randa porch deck or balcony 12 Equal to or greater than soffit depth 3 feet 9m 12 3 feet 9m within a height 15 feet 4 5m above the meter regulator assembly 3 feet 9m 6 inches 152mm for appliances 10 0...

Страница 28: ...iances 10 000 pliances 10 000 Btuh 3kw and 50 000 pliances 50 000 Btuh 15kw 6 inches 152mm for appliances 10 000 Btuh 3kw 12 inches 305mm for appliances 10 000 Btuh 3kw and 100 000 Btuh 30kw 36 inches...

Страница 29: ...f terminations and 6 152 mm on sidewall terminations 3 On roof terminations the intake piping should terminate straight down using two 90 elbows see Figure 36 4 Exhaust piping must terminate straight...

Страница 30: ...t Concentric Wall Termination 71M80 69M29 OR 60L46 US 41W92 or 41W93 Canada Figure 42 Optional Vent Termination for Multiple Unit Installation of Direct Vent Wall Termination Figure 43 Direct Vent App...

Страница 31: ...grade or average snow accumulation B Horizontal separation between intake and exhaust C Minimum from end of exhaust to inlet of intake D Exhaust pipe length E Wall support distance from top of each p...

Страница 32: ...R EXHAUST LINES 12 305MM ABOVE AVE SNOW ACCUMULATION SIZE PER EXHAUST PIPE TERMINATION SIZE REDUCTION TABLE Figure 46 Non Direct Vent Field Supplied Wall Termination SIZE TERMINATION PER EXHAUST PIPE...

Страница 33: ...ermination Drain Trap assembled Figure 49 Kit 51W18 USA 15Z70 Canada Parts Identification and Assembly Exhaust from Furnace To Termination Exhaust from Furnace To Termination Kit 51W18 is shown Figure...

Страница 34: ...o not use copper tubing or existing copper condensate lines for drain line CAUTION 5 Figure 54 and Figure 55 show the furnace and evaporator coil using a separate drain If necessary the condensate lin...

Страница 35: ...ion using a separate drain Piping from furnace must slope down a minimum of 1 4 per ft toward trap Figure 55 Unit with Evaporator Coil Using a Separate Drain Figure 56 Evaporator Coil Using a Common D...

Страница 36: ...507961 01P Page 36 of 58 Issue 1933 Figure 58 Trap Drain Assembly Using 1 2 PVC or 3 4 PVC...

Страница 37: ...n in or through air ducts clothes chutes chimneys or gas vents dumb waiters or elevator shafts Center gas line through piping hole Gas line should not touch side of unit See Figure 60 and Figure 61 4...

Страница 38: ...ND INSTALLED GROUND JOINT UNION DRIP LEG MANUAL MAIN SHUT OFF VALVE Horizontal Application Right Side Air Discharge Gas Valve GROUND JOINT UNION DRIP LEG MANUAL MAIN SHUT OFF VALVE GROUND JOINT UNION...

Страница 39: ...16 42 530 15 01 490 13 87 460 13 03 430 12 18 400 11 33 1 1 2 38 1 1 610 40 894 2100 59 46 460 41 34 1180 33 41 990 28 03 900 25 48 810 22 94 750 21 24 690 19 54 650 18 41 620 17 56 2 50 8 2 067 52 5...

Страница 40: ...t switch near the furnace so that power can be turned off for servicing Table 9 Capacity Maximum Over Current Protection Amps 045B3 070B3 090C3 15 090C5 110C5 135D5 20 4 Before connecting the thermost...

Страница 41: ...thermostat the wiring to be done and any replacement of wire shall conform with the temperature limitation for Type T wire 63 F 35 C rise Connect a sufficiently sized wire with ground to the furnace s...

Страница 42: ...s a call for dehumidification Both the passive and active dehumidification methods described above can be utilized on the same furnace Circulating Airflow Adjustments Cooling Mode The units are factor...

Страница 43: ...blower remains energized until the limits are closed Fan On When the thermostat is set for continuous fan operation and there is no demand for heating or cooling a call for fan closes the R to G circu...

Страница 44: ...W1 W2 Heat Call Figure 68 Indoor Blower Operation High Heat W2 Call Figure 69 Indoor Blower Operation Call for Fan Percentage of High Stage Cooling Figure 70 Indoor Blower Operation Single Stage Cool...

Страница 45: ...hown by a red LED on the control board The control continuously monitors its own operation and the operation of the system If a failure occurs the LED will indicate the failure code The flash codes ar...

Страница 46: ...USE INJURY OR DEATH UNIT MUST BE GROUNDED IN ACCORDANCE WITH NATIONAL AND LOCAL CODES NOTE IF ANY WIRE IN THIS APPLIANCE IS REPLACED IT MUST BE REPLACED WITH WIRE OF LIKE SIZE RATING INSULATION THICKN...

Страница 47: ...G MATERIAL HAVING A TEMP RATING OF AT LEAST 90 c 3 PROPER POLARITY MUST BE OBSERVED FOR FIELD LINE VOLTAGE SUPPLY IGNITION CONTROL WILL LOCK OUT IF POLARITY IS REVERSED 4 FOR TEMPORARY SERVICE REPLACE...

Страница 48: ...075 1210 1370 Normal 815 980 1120 1255 720 885 1020 1135 1st Stage 595 760 865 980 Normal 540 660 785 890 485 600 695 790 GUH96T070B3M Temp Rise Speed Adjustment Heating CFM 0 0 8 w c Setting D Settin...

Страница 49: ...Normal 800 945 1100 1245 720 840 970 1115 1st Stage 625 710 830 950 Normal 565 670 760 860 520 610 685 785 GUH96T090C5M Temp Rise Speed Adjustment Heating CFM 0 0 8 w c Setting D Setting C Setting B...

Страница 50: ...rmal 1220 1405 1570 1795 1075 1270 1430 1635 1st Stage 935 1065 1245 1405 Normal 865 970 1145 1280 790 890 1025 1165 GUH96T135D5M Temp Rise Speed Adjustment Heating CFM 0 0 8 w c Setting D Setting C S...

Страница 51: ...Allowed Allowed Allowed Allowed Norm Allowed Allowed Factory Setting Allowed 10 Allowed Allowed Allowed Allowed GUH96T090C5M 10 Allowed Allowed Allowed Allowed Norm Allowed Allowed Factory Setting Al...

Страница 52: ...ight burners on this furnace Each time the thermostat calls for heat the burners will automatically light The ignitor does not get hot when there is no call for heat on these units Gas Valve Operation...

Страница 53: ...nt Gas Flow Approximate Capacity Seconds for One Revolution Natural LP 1 cu ft Dial 2 cu ft Dial 1 cu ft Dial 2 cu ft Dial 045 80 160 200 400 70 55 110 136 272 90 41 82 102 204 110 33 66 82 164 135 27...

Страница 54: ...reset switches are located on the front of the burner box Pressure Switch The pressure switch is located in the heating compartment on the cold end header box This switch checks for proper combustion...

Страница 55: ...f power to the furnace 2 Have a shallow pan ready to empty condensate water 3 Remove the clean out cap from the condensate trap and empty water Inspect the trap then reinstall the clean out cap Cleani...

Страница 56: ...on box 37 Reinstall the combustion air inducer and flexible no hub connector Reconnect the 2 pin plug to the wire harness 38 Reconnect drain tubes between flue collar and cold end header box 39 Secure...

Страница 57: ...Problems detected during the inspection may make it necessary to temporarily shut down the furnace until the items can be repaired or replaced Instruct the homeowners to pay attention to their furnace...

Страница 58: ...height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than...

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