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Страница 2: ...ve Mini machine without anyone else assistance The information provided in this document ensures its uniqueness and language quality For safe and proper use of the product please read this document ca...
Страница 3: ...tures 8 Operation Rules 8 Parameter Settings 9 Chiller Code Instructions 10 8 Assembling the Printer 11 Chiller Setting 13 9 Installation of Print Control Center 14 Custom Software Settings 15 Enablin...
Страница 4: ...rating Instructions 44 16 Troubleshooting 45 1 Printer Not Initializing 45 2 Print Control Center Not Showing Ready 45 3 Ink Not Filling 46 4 Ink Drop Formation 46 5 Head Nozzles Not Firing 46 6 Print...
Страница 5: ...Mini 1 Site Layout The Top view of the printer with dimension LXW is shown as below Fig 1 Displaying the Top View The Height of the printer is shown in the image below Fig 2 Displaying the Height of...
Страница 6: ...the document carefully and follow all the usage instructions While using the printer kindly follow all the safety instructions which are given below Fire Prevention Inks and solvents must be enclosed...
Страница 7: ...ion To install the printer you must follow the below mentioned instructions for better use and long life of the printer Prepare the site as per the requirements like power requirement environmental te...
Страница 8: ...ile it is not in use o Assemble the printer in the specified site area with relevant temperature and humidity o Proper power cable fitting and port availability Print Head o Avoid losses due to print...
Страница 9: ...longer lifespan of the UV LED lamp source Higher luminous efficiency less power consumption long lifespan The UV LED lamp is suitable for many curing base materials like the soft rigid absorbent and n...
Страница 10: ...ange is 5 50 C Water temperature D1 Indoor temperature D2 D values C1 D1 will display upper limit C5 or lower limit C4 value if room temperature is too high or too low to beyond the upper or lower lim...
Страница 11: ...D values 1 5 0 C The d value between actual and target water temp C2 Condenser Temp 60 0 C C3 Water shortage alarm delay 1s C4 Low Water Temp Limit 20 0 C C5 High Water Temp Limit 31 0 C C6 Heating Wi...
Страница 12: ...ientation Step 4 Level the machine in both axis Step 5 Remove the carriage lock Step 6 Connect the following to the Chiller unit as sown below Fig 3 Connecting Cables to the Chiller Unit a Chiller pip...
Страница 13: ...own below Fig 4 Connecting Vacuum Pump Connector Step 9 Connect the vacuum hose pipe to the vacuum pump to the inlet port as shown below Fig 5 Connecting Pipe to the Vacuum Pump Step 10 Connect the Ma...
Страница 14: ...ure and intensity of UV lamps Chiller Temperature Control Enable to set chiller temperature Steps to set the Chiller temperature Step 1 Press the Set Button Step 2 Press Up or Down arrow button to adj...
Страница 15: ...ive Step 2 Navigate the Setup file path to start the installation process as shown below Fig 8 Navigating the Setup File Path Step 3 Double click on the Setup icon Refer to Fig 8 The installation proc...
Страница 16: ...Settings Enabling Administrator Mode Please remember that software must be run as an administrator Follow these steps to run the software as an administrator Step 1 Right click on the Verve Mini soft...
Страница 17: ...ven parameter with the software values If not same then correct the value in the software Print Head Configuration When we open the Print Control Center 1190 error appears on the screen To remove this...
Страница 18: ...x Step 2 Click on the Load Configuration button Step 3 Click on the Apply button to apply the settings Now print heads get configured To open the Print Control Center screen double click on the Print...
Страница 19: ...shown below Fig 15 Setting the Print Size In the above image user can print a particular region in the selected image simply by selecting the Region check box Refer to Fig 15 and then specify the wid...
Страница 20: ...tioned option for white color select the printing direction from the Material Dir list box available on the Properties dialog box Forward Color over white Reverse White over color For example Reverse...
Страница 21: ...rn Thick and Varn Curing list boxes available on the Properties dialog box as shown below To enable varnish printing over color and curing desired passes must be selected rather than with the color or...
Страница 22: ...er select the desire option from the available list For example if the layer mode C W V is selected This means the first layer of Color CMYK is printed then White and Varnish is printed in the last Th...
Страница 23: ...y refer to the Printer Not Initializing section of the Troubleshooting Fig 19 Printer Initialization Process Switch ON the Printer Switch ON the Print Control Center Carriage moves to the Up direction...
Страница 24: ...g 20 Machine is initialized Successfully Bed Levelling In Verve Mini the leveling of print bed is verified at 12 points using the Taper Gauge as shown in the image below Fig 21 Checking the Bed Level...
Страница 25: ...on the Maintenance Carriage Lifter path The Head and Carraige Setting details appears on the screen as shown below Fig 22 Adjusting Head Height If head height is more than the displayed value in softw...
Страница 26: ...Page 25 Verve Mini Dry Movement Test Run the full 1000 1600 mm dry print command without Ink and Head to verify the functioning of the printer like XYZ axis sensors Limit Switch etc...
Страница 27: ...cover Step 3 Fix the Ink Inlet pipes as per the length required as shown below Fig 24 Fixing the Ink Inlet and Air Releasing Pipes Step 4 Pass the head mounting bracket through the pipes to the print...
Страница 28: ...e head cables through the slot on the Head Connector cap Fig 26 Displaying the Head Connector Cap Step 10 Remove the Nozzle Cap from the Print Head as shown below Fig 27 Removing the Nozzle Cap Note D...
Страница 29: ...hite Y M C K for the ease of fitting Fig 28 Displaying the Front Side of the Head Step 12 Tight screws gently on the Print Head to fix it as shown below Fig 29 Fixing the Print Heads Step 13 Pass the...
Страница 30: ...and R is right and accordingly connect the left and right head cable of each head on the Head Board as shown below Fig 30 Connecting Head Cable to the Head Board The Head Cables and their placement i...
Страница 31: ...l the inks as per the color sequence marked as shown below Fig 32 Displaying the Ink Main Tanks The sequence of Ink Main Tanks is shown below Follow these steps to fill ink Step 1 Disconnect the negat...
Страница 32: ...ank Connectors Step 5 Disconnect the refill connectors Step 6 Take a small container and below ink valves and open the ink valves to receive the drain inks So as to flush all the residue inks from sub...
Страница 33: ...tor on MMCB Step11 Do the purging for a longer duration 8 10 secs and pass the inks into the Print Heads Refer to Head Cleaning section and perform the Head Blotting process Step 12 Perform the Nozzle...
Страница 34: ...rfectly aligned Note Magnifying lens and torch is must to observe carefully the alignment patterns Viewing through naked eye may not give you precise results and will affect the print quality To open...
Страница 35: ...g on the Print button the Test Result appears on the screen as shown below Fig 38 Displaying the Mechanical Check Observe the above printed pattern for Vertical alignment of color to color generally b...
Страница 36: ...ibration Screen Step 2 Pass Step Calibration Click on the Print button Refer to Fig 39 and check the matching value if the marked values don t match consider in between those values in the decimal e g...
Страница 37: ...ult When a color is aligned with the reference head cyan then in the test print this would be evident by perfectly aligned vertical nozzle lines In case of vertically misaligned Print Head its nozzle...
Страница 38: ...e the Calibration Wizard by pressing the Close button Color Offset To check Color Offset click on the Maintenance tab and select the Calibration tab After this select the Speed and Direction for which...
Страница 39: ...d for each color Mostly same values have to be entered in PH1 R and PH1 L Repeat the same for Right to Left The Color Offset Calibration for Cyan is shown in the image below Fig 45 Displaying the Colo...
Страница 40: ...mm by keeping the Y margin as 0 Observe carefully both edges of print print edge must align with line scale engraved on the print bed as shown below Fig 47 Verifying Gantry to Bed Alignment If left a...
Страница 41: ...drops adhering to the Print Head nozzle surface Gently touch the surface of print head s nozzle plate with recommended piece of cloth One should make sure that the cloth is clean and soft The Head Bl...
Страница 42: ...ght of carriage to printing position Refer to Fig 50 Note Please strictly follow the below mentioned instructions Avoid using the same cloth to clean the Print Head Cleaning with dry and inferior qual...
Страница 43: ...g Head spraying should be performed to avoid mixing of colors and also may open few blocked nozzles To perform head spraying click on the Flash button available on the Right Panel as shown below Fig 5...
Страница 44: ...h static contact to the print head Print head nozzles should be kept clean dust free and also prevent from oxidation Maintenance of Machine Motion Parts Clean and lubricate guide rail at least once a...
Страница 45: ...is filled with water before the machine is switched on then fill the tank again after one minute s running to avoid the low water level alarm leads to abnormal operation of the water chiller Distille...
Страница 46: ...No power to Servo Motor Check and try to resolve the error on the display screen Check the power connection and replace it if faulty 6 Main Board Factory settings are disturbed Fault in Main Board Cor...
Страница 47: ...faulty 4 Ink pipes Ink pipes are having cuts Replace the ink pipes if faulty 4 Ink Drop Formation Problematic Parts Reasons Correction Steps 1 Negative Pressure Negative Pressure is not working Conta...
Страница 48: ...fully read the error and resolve it 7 Print Margin Is Shifting Or Junk Printing Problematic Parts Reasons Correction Steps 1 Encoder Scale Encoder Scale is having ink stains Clean the Encoder Scale 2...
Страница 49: ...Check and correct the power supply settings 2 UV Lamp Settings UV Lamp settings are incorrect Correct the UV Lamp settings 3 UV Lamp Control Board UV Lamp Control Board is faulty Check and replace th...
Страница 50: ...ngs UV Lamp settings are incorrect Correct the UV Lamp settings 2 Lamp Intensity UV Lamp Intensity level is low Control the frequency of UV Lamp using the Left or Right Lamp regulator Set the printing...
Страница 51: ...r equipment provider 155 The Security dog has expired Contact your equipment provider 156 The Security dog has expired Contact your equipment provider 157 The Stage is expired Contact your equipment p...
Страница 52: ...ode Instruction E0 Circuit Board and Display Panel Connection Fault E1 High Water Temp Fault E2 Low Water Temp Fault E3 Water Shortage or low flow fault E4 High Voltage Fault E5 Low Water Level Fault...
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Страница 54: ...For Any Query Please Contact Us www colorjetgroup com Call us on 91 120 4548195 Email on info colorjetgroup com For Ink Enquiry sales colorjetgroup com For Support support colorjetgroup com...
