Club Car Pioneer 1200, Руководство по техническому обслуживанию

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HYDRAULIC AND PARK BRAKE SYSTEMS Hydraulic Line and Hose Replacement
Page 6-24 2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual
6
HYDRAULIC LINE AND HOSE REPLACEMENT
Read WARNING on page 6-1.
∆ WARNING
• To perform any of these procedures, the hydraulic system must be opened. As a result, the
brakes must be bled after the correct reinstallation of the brake components. Failure to bleed
the brakes could result in decreased braking performance due to air being trapped in the
hydraulic system. Use only DOT 5 brake fluid. See Bleeding the Hydraulic Brake System on
page 6-29.
• Prior to servicing hydraulic brakes, thoroughly clean the vehicle, paying particular attention to
areas immediately surrounding hydraulic connections, to prevent dirt or debris from entering
system.
FRONT BRAKE LINE REMOVAL
The following procedure is for the removal of the front brake line (4) (Figure 6-20, Page 6-23).
1. Place chocks at the rear wheels, release the park brake and lift the front of the vehicle with a chain
hoist or floor jack. Place jack stands under the front frame tube to support the vehicle and lower the
floor jack or chain hoist so that the vehicle is resting on the jack stands.
2. Drill the rivet (8) securing the brake line (4) to the vehicle frame (Figure 6-20, Page 6-23).
3. Place a pan below the vehicle to collect the brake fluid when the hydraulic system is opened in the fol-
lowing step.
4. Using a flare nut wrench, remove the flare nut of the front brake line (4) from the master cylinder (Fig-
ure 6-20, Page 6-23).
5. Using a flare nut wrench, remove brake line (4) from the Y-adapter block (1) (Figure 6-20, Page 6-23).
FRONT BRAKE LINE INSTALLATION
1. Connect the flare nut of the brake line (4) to the master cylinder and tighten finger-tight (Figure 6-20,
Page 6-23).
2. Connect the flare nut of the brake line (4) to the Y-adapter block (1) and tighten finger-tight (Figure 6-20,
Page 6-23).
3. Secure the brake line to the vehicle frame with the P-clamp (7) and a new rivet (8) (Figure 6-20, Page
6-23).
4. Fill the reservoir of the master cylinder and bleed the hydraulic system. See Filling the Hydraulic Sys-
tem on page 6-31.
5. Perform all of the brake system inspections to ensure that both the hydraulic brake system and the park
brake system are in correct adjustment and are operating correctly before placing the vehicle into ser-
vice. See Brake System Inspection on page 6-2.
FRONT BRAKE CLUSTER HOSE REMOVAL
If either of the two front brake hoses or the Y-adapter (1) are found to be damaged, the entire assembly must
be replaced (Figure 6-20, Page 6-23).
1. Place chocks at the rear wheels, release the park brake and lift the front of the vehicle with a chain
hoist or floor jack. Place jack stands under the front frame tube to support the vehicle and lower the
floor jack or chain hoist so that the vehicle is resting on the jack stands.