Club Car Pioneer 1200, Руководство по техническому обслуживанию

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HYDRAULIC AND PARK BRAKE SYSTEMS Wheel Cylinder Replacement
2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual Page 6-19
6
6. Remove the four Torx head bolts (16), washers (17) and lock nuts (18) that secure the brake cluster to
the axle tube assembly (Figure 6-18, Page 6-20).
REAR BRAKE CLUSTER INSTALLATION
1. Use only new hardware for this step. Install the brake cluster mounting plate to the axle tube assembly
with four Torx head bolts (16), washers (17) and lock nuts (18). Tighten all four bolts to 76 in-lb (8.6
N·m) (Figure 6-18, Page 6-20).
2. Connect the brake hose to the brake cluster assembly with a 3/8 inch flare nut wrench. Tighten the
flare nut fitting to 11 ft-lb (14.9 N·m) (Figure 6-18, Page 6-20).
3. Install the park brake cable into the cable support bracket (Figure 6-15, Page 6-18).
4. Install the park brake cable clip (1), clevis pin (3) and hair spring cotter pin (2) (Figure 6-15, Page 6-18).
5. Install rear axle if required.
NOTE: Clean any residual oil from the exposed end of the axle shaft and from the oil seal area prior to
installing the axle shaft.
5.1. Clean the axle shaft and splines and then insert the shaft, splined end first, through the seal and
into the axle tube. Be careful not to damage the seal. Advance the shaft through the inner bearing
and rotate it to align the shaft splines with the splined bore of the differential side gear. Continue
advancing the shaft until the bearing seats against the axle tube shoulder.
5.2. Install retaining ring in the axle tube (Figure 6-4, Page 6-9).
5.3. Place a 1/4 to 3/8 inch (6-10 mm) diameter rod against the retaining ring and tap lightly at four to
five locations to ensure it is properly seated. See following WARNING.
∆ WARNING
• Be sure retaining ring is properly seated in its groove. If ring is not properly installed, the axle
assembly will separate from the transaxle and damage the axle assembly and other
components. Loss of vehicle control could result in severe personal injury or death.
6. Perform the procedure for rear brake drum installation. See Rear Wheel Brake Drum Installation on
page 6-16.
7. Bleed the rear brakes as instructed. See Bleeding the Hydraulic Brake System on page 6-29.
8. Perform all of the brake system inspections to ensure that both the hydraulic brake system and the park
brake system are adjusted and operating correctly before placing the vehicle into service. See Brake
System Inspection on page 6-2.
WHEEL CYLINDER REPLACEMENT
Read WARNING on page 6-1.
∆ WARNING
• To perform this procedure, the hydraulic system must be opened. As a result, the brakes must
be bled after the correct reinstallation of the brake components. Failure to bleed the brakes
could result in decreased braking performance due to air being trapped in the hydraulic
system. Use only DOT 5 brake fluid. See Bleeding the Hydraulic Brake System on page 6-29.