GASOLINE ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES
Gasoline Engine
15
12. Remove the accelerator cable.
See Accelerator Cable Removal on page 15-20.
13. Remove the muffler.
See Muffler Removal on page 15-6.
14. Remove the intermediate exhaust pipe.
See Intermediate Pipe Removal on page 15-6.
15. Remove the clutch outer cover.
See Clutch Outer Cover Removal on page 15-36.
16. Remove the clutches (5).
See Drive Clutch Removal on page 15-30.
Also
17. Remove the clutch inner cover (6).
See Clutch Inner Cover Removal on page 15-36.
18. Remove the exhaust manifold (7).
19. Remove the electrical connectors:
19.1. Disconnect the engine harness from the chassis harness.
19.2. Disconnect all wires attached to the starter solenoid.
See following NOTE.
NOTE:
Mark or tape together, for identification, the connectors on the starter solenoid posts.
20. Drain the engine oil.
See Engine Oil and Filter Change on page 10-11.
21. Remove engine oil inlet and outlet hoses from the engine.
See Oil Filter Hose Removal on page 15-5. See
also following NOTE.
NOTE:
Plug each line as it is removed from the engine. Without plugs, oil will leak from the lines.
22. Remove the engine mounting hardware (8)
23. Lift the engine out by its lift tabs (9).
24. If a new engine will be installed, remove and retain the following:
– Oil Filter Adapter (1)
– Engine Lift Tabs
– Choke Cable Return Spring
ENGINE INSTALLATION
See General Warnings, Section 1, Page 1-2.
1.
Before a new engine is installed, the following components must be installed:
– Oil Filter Adapter (1) (new o-rings (2) required)
; tighten the hardware to 33 ft-lb
(44 N·m)
– Engine Lift Tabs; tighten the hardware to 21 ft-lb (28 N·m)
– Choke Cable Return Spring
2.
Lower the engine into the engine compartment and closely align the engine block mounting holes with the holes
in the engine plate (10)
3.
Secure the engine oil inlet and outlet hoses to the engine ports with new clamps.
See Oil Filter Hose Installation
2013 Carryall 295/XRT 1550 Maintenance and Service Manual
Page 15-3
Содержание Carryall XRT 1550
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