Club Car Carryall 1500 2016, Руководство по техническому обслуживанию и ремонту

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16
Clutches
DIESEL ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES
Drive Clutch Removal
1. Disconnect battery. See Side-Post Battery: Disconnecting the Battery – Gasoline/Diesel Vehicles on page
1-3.
See Top-Post Battery: Disconnecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
2. Remove the top air filter hose (outlet) from the air filter canister.
3. Remove the clutch outer cover. See Clutch Outer Cover Removal on page 16-32.
4. Remove the drive belt. See Drive Belt Removal on page 16-25.
5. Remove the center bolt on the drive clutch.
6. Thread the clutch removal tool (CC P/N 102686101) into the drive clutch center and advance the tool until the
clutch is released from the adapter shaft.
See following CAUTION.
CAUTION
• Hold the clutch assembly firmly when the clutch removal tool is advanced. Once loosened, the clutch
will drop quickly. Do not allow the clutch to fall on a hard surface.
• Do not hit or tap the clutch with a hammer. Do not pry the clutch. These actions will damage the clutch.
7. Remove the drive clutch from the vehicle. See previous CAUTION.
Drive Clutch Cleaning and Inspection
1. Use a dry, lint-free cloth to clean clutch parts. See following CAUTION.
CAUTION
• Do not lubricate the drive clutch. Lubricants attract dirt and dust, which interfere with proper clutch
operation.
• Use only a dry cloth and lightly wipe the shaft of the fixed face assembly (15) (Figure 16-28, Page
16-28). Do not use a brush or steel wool. These abrasives will damage the surface of the shaft.
• Do not use solvents. Solvents will damage the lubricating characteristics of the bushings.
2. Inspect the belt contact surfaces of the clutch sheaves for wear. If any area of a sheave contact surface has
wear of 0.060 inch (1.52 mm) or more, the clutch should be replaced.
Drive Clutch Disassembly – Three-Weight Design
1. Remove the six bolts (1) that secure the cover plate (2) to the moveable sheave (12) (Figure 16-28, Page 16-28) .
2. Remove the cover (2), spring (3) and spacer (4) from the clutch spider (5).
3. Inspect the rollers (6), pins (7) and weights (11). Replace if necessary.
4. Secure the drive clutch service tool (CC P/N 103865301) into a vice or mount the tool to a flat work surface.
5. Place the drive clutch onto the service tool and secure the fixed sheave (15) as shown (Figure 16-27, Page
16-27) .
6. Place the spider tool on top of the spider.
7. Use a 1/2-inch drive ratchet to disengage the moveable sheave (12) and spider (5), which will come off as an
assembly, from the fixed sheave (15)
(Figure 16-28, Page 16-28) .
Page 16-26 2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual