Club Car CARRYALL 1 2000, Руководство по техническому обслуживанию и ремонту

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STEERING AND FRONT SUSPENSION Steering Column
Page 7-6 2000 Turf/Carryall Vehicle Maintenance and Service Manual
7
Steering Column Assembly, Continued:
6. Press the seal (23) into the bearing seat (18) until it is flush with the top end of the seat (Figure 7-4, Page 7-4) .
When pressing the seal into the seat, set the steering tube on a bench so that all the pressure is
exerted on the steering tube and not on the steering shaft.
STEERING COLUMN INSTALLATION
1. Install boot (12). Reinstall mount (4 and 5) onto the end of the steering column. Tighten bolts (6) to 20 ft-lb
(27 N·m) (Figure 7-4, Page 7-4) .
2. For ease of assembly and to prevent corrosion, apply a light coat of anti-seize or lubricating compound
to both splined ends of the steering shaft.
3. Position the steering column assembly in the vehicle while inserting the steering column shaft into the
upper universal joint (1). The flat portion of the steering shaft spline (19) must be aligned with the bolt
hole in the universal joint (1) before sliding the spline into the universal joint
. While holding the steering
column in place, attach it to the frame using bolts (8) washers (7) and nuts (9) (Figure 7-4, Page 7-4) .
Thread the nuts onto the bolts but do not tighten them.
4. Reinstall washer (11) and screw (10). Tighten to 20 ft-lb (27 N·m) (Figure 7-4, Page 7-4) .
5. Install the bolt (2) and lock washer (3) on the upper universal joint and finger tighten (Figure 7-3, Page 7-5) .
6. Tighten the two nuts (9) and bolts (8) to 17 ft-lb (23 N·m) (Figure 7-4, Page 7-4) .
7. Tighten the bolt (2) on the upper universal joint to 15 ft-lb (20 N·m) (Figure 7-4, Page 7-4) .
8. Check the other two bolts of the universal joint (1) to ensure that they are properly tightened to 15 ft-lb
(20 N·m) (Figure 7-4, Page 7-4) .
9. Reinstall dash pocket and related hardware.
10. Reinstall center dash panel in reverse order of disassembly. Make sure the key switch terminals do not
touch the frame and the center dash panel is properly seated and snapped into place.
11. Install front body and bumper. See Section 4 – Body and Trim.
Figure 7-5 Steering Shaft – Bottom End Figure 7-6 Steering Shaft – Top End
WEDGE SEATING
INTO THE INNER
RACES OF BEARING
BEARING
PRESS TOOL
NO. 1014264
18
20
19
17
13
14
15
18
16
STEP 1
STEP 2
STEP 3
5.1-5.4 cm
2-2 1/8 inches
COLUMN
RETAINING TOOL
NO. 1014259
WEDGE SEATING
INTO THE INNER
RACES OF BEARING
BEARING
PRESS TOOL
NO. 1014264
22
20
16
16
17
18
STEP 1
STEP 2
STEP 3
19