Maintenance
Page 30
2004 DS Golf Car Owner’s Manual
3. Completely open the fuel shut-off valve (Figure 18). Make sure the valve is fully open. A partially closed
fuel shut-off valve (Figure 19) combined with the use of the choke can result in a fouled spark plug and
engine failure.
4. Place the Forward/Reverse handle in the NEUTRAL position and the neutral lockout cam in the SERVICE
position. Crank the engine until fuel is pumped into the carburetor and fuel lines and the engine starts. Turn
the engine off and return neutral lockout cam to the OPERATE position. See following NOTE.
NOTE: Due to the oil added to the engine in preparation for storage, engine may smoke excessively for a
short while when running if for the first time after storage.
5. Adjust tires to recommended tire pressure. See Vehicle Specifications on page 45.
6. Perform the Pre-Operation and Daily Safety Checklist on page 21.
MAINTENANCE
See General Warnings on page 11.
To ensure trouble-free vehicle performance, it is very important to follow an established preventive mainte-
nance program. Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive
repairs that can result from neglect. Use the Pre-Operation and Daily Safety Checklist on page 21 and the fol-
lowing Periodic Service Schedules and Periodic Lubrication Schedules to keep the vehicle in proper working
condition.
Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent
further damage to the vehicle and avoid the possibility of injury due to unsafe conditions.
Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service.
∆
WARNING
• If any problems are found during scheduled inspection or service, do not operate the vehicle
until repairs are made. Failure to make necessary repairs could result in fire, property
damage, severe personal injury, or death.
• Hot! Do not attempt to service hot engine, motor, resistors, or exhaust system. Attempting to
do so could cause severe burns.
Gasoline vehicles only:
• Moving parts: Do not attempt to service gasoline vehicle while the engine is running.
• Turn fuel shut-off valve to the closed (OFF) position (Figure 17, Page 29).
• To avoid unintentionally starting the vehicle, before servicing always disconnect the battery,
negative (–) cable first (Figure 1, Page 13) and disconnect the spark plug wire from the spark plug.
• Frame ground – Do not allow tools or other metal objects to contact frame when
disconnecting batteries or other electrical wiring. Never allow a positive wire to touch the
vehicle frame, engine, or other metal component.
PERIODIC SERVICE SCHEDULES
See General Warnings on page 11.
∆
WARNING
• Service, repairs, and adjustments must be made per instructions in the maintenance and
service manual.
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