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4.  Pulse synchronisation

Pulse synchronisation means the time synchronisation of two or more 
pulse currents. The pulses are synchronised to constantly reduce the 
unavoidable mutual interference to a level as low as possible.

The pulses of the welding power sources can be configured as follows: 

•  always at the same time (synchronous)
•  alternating
•  pulses with half of the other pulse frequency

Only the start times of the single pulses are synchronised, not their dura-
tion. This always corresponds to the own pulse time of the machine set by 
the synergy characteristic curve.

Every welding power source can set the frequency as pulse generator or, as 
pulse receiver, synchronise to the frequency of the pulse generator.

4.1  Configuration

Touch on  
"Program"

Touch on 
"Pulse Sync."

Menü1  Anzeige 1

Synergie

Betriebs-

art

Verfahren

Funktion

M A I N

Program-

mieren

Messwerte

Anzeige

Puls   4 -Takt

Dyn.

8.5

m / min

-2

4

V

0

A

1.2 mm    Fe

82% Argon  18% Co

2

0.0

C - Start

Blechdicke                        8.5 mm

ASet                                  230 A

VSet                                 27.9 V

Puls   4 -Takt

V

0

A

1.2 mm    Fe

82% Argon  18% Co

2

0.0

P R O G R A M M I E R E N

Startleistung

Dyn.

6.0 m/min

- 0 -

6 
2 

Stell-

bereich

Tandem

Aktiver

QWD

Expert

Mode

Impuls-

Sync.

Содержание QINEO

Страница 1: ...En This is a translation of the original operating instructions WP L 02 19 Rev 1 1 Keep for future use OPERATING INSTRUCTIONS QINEO CHAMP Pro...

Страница 2: ...Carl Cloos Schweisstechnik GmbH Carl Cloos Strasse 1 35708 Haiger GERMANY Telephone 49 0 2773 85 0 Telefax 49 0 2773 85 275 E mail info cloos de www cloos de...

Страница 3: ...in the directives applied is verified with conformance to the following standards and regulations Major conversions and add ons which are not carried out by the manufacturer or the manufacturer s auth...

Страница 4: ......

Страница 5: ...5 Qualification of users 28 Block 2 Basic information Qineo Champ Pro 29 1 Connection overview welding power source 30 2 Connection overview optional interfaces 32 3 Connection overview QWD M4 33 4 Co...

Страница 6: ...Expert Mode 66 8 MAIN Measured values 67 8 1 Operating data 67 8 1 1 Data set switching 1 2 68 8 1 2 Seam counter Setup 69 8 1 3 Consumption costs 70 9 MAIN Display 70 10 MAIN 2 Config Configuration...

Страница 7: ...rite an existing job 107 15 3 Copy a job 107 15 4 Activate job 108 Block 4 Additional information 109 1 RC Plus Remote Control 110 2 MHW 405 TQ 2 button torch 111 3 SD module 112 3 1 Monitoring channe...

Страница 8: ...1 1 2 Semi annual testing 162 1 3 Annual testing 162 1 4 Special testing 163 1 4 1 Optional filter mat in the cooling unit 163 1 4 2 Crane suspensions at the wire drive unit 163 1 4 3 Electrolytic cap...

Страница 9: ...amming QINEO welding power sources 172 3 4 1 Select operating mode Tandem 172 3 4 2 Adjustment of the synergy variant 174 3 4 3 Active QWD setting 175 4 Pulse synchronisation 178 4 1 Configuration 178...

Страница 10: ......

Страница 11: ...11 Operational safety Block 1 Operational Safety...

Страница 12: ...urces and the accessories in the QINEO series have been developed designed and manufactured according to the generally accepted safety regulations This is confirmed by the declaration of conformity an...

Страница 13: ...y damage CAUTION Describes a probably dangerous situation which may result in minor injury or damage to property WARNING Describes a probably dangerous situation which may result in severe injury or e...

Страница 14: ...y regulations BGV D1 Safety regulations BGV A3 National and regional fire protection rules Works on supply voltage repairs and maintenance must be carried out by qualified personnel only electricians...

Страница 15: ...helmet and gloves as well as solid well insulated work shoes should be worn 3 3 1 Danger due to electromagnetic fields EMF According to the Accident Prevention Regulations BGV B11 Electro magnetic fi...

Страница 16: ...quirements in industrial and residential areas including residential areas connected to the public low voltage supply network Class A machines are not intended for use in residential areas where elect...

Страница 17: ...pplying parts in regular intervals Use fume extraction systems Pay attention to the national and regional safety regulations 3 3 5 Fire prevention explosion Remove all flammable materials around the w...

Страница 18: ...l information An electric shock can prove fatal Basically every electric shock is extremely dangerous Do not touch live parts within or outside the power source During MIG MAG welding the welding wire...

Страница 19: ...f the cover or side panel The cross section of the connection cable must be adequate The machine must be connected to a three phase four wire system with earth conductor and operated Connection to ung...

Страница 20: ...ns voltage 400V Only the welding torch and wire drive unit may be installed and operated in such places Depending on the process used it may happen that there is an addition of the two open circuit vo...

Страница 21: ...s The functioning of the protective conductors the supply network and machine cables must be checked before commissioning and in regular intervals by a skilled electrician It is regarded as gross negl...

Страница 22: ...y welding currents see Figure 4 and Figure 5 1 Welding power source 2 Workpiece 3 Welding table earth connected The welding current flows via the protective conductor of the welding power source if th...

Страница 23: ...and in the building installation are hereby destroyed If possible use a potential compensating line with a high cross section Please observe the following points to prevent stray currents Fasten work...

Страница 24: ...be opened or removed during maintenance or repair works Make sure that during operation all covers and side panels are closed and duly assembled by means of toothed coni cal spring washers earthing Be...

Страница 25: ...ix the original coolant with other coolants to prevent a chemical reaction which could clog the cooling circuit and damage the coolant pump The manufacturer is not liable for such damages Pay attentio...

Страница 26: ...air filter mats if environmental conditions with increased fuses aerosols metal dust etc are concerned The user must regularly check the degree of soiling of the filter mat Dirty filters must be repl...

Страница 27: ...machine should be stored in a dry and clean room The ambient temperatures must not exceed 200 C and 450 C In case of a longer storage the machine should be covered with a suitable foil In principle t...

Страница 28: ...er is not liable for damage to property or persons caused by unqualified personnel The copyright law for the safety regulations and the operating instruction manual remains with the manufacturer Text...

Страница 29: ...29 Block 2 Basic information Qineo Champ Pro...

Страница 30: ...CHAMP Pro 30 1 Power switch 2 Operating module 3 Connection socket Negative cable Figure 6 Front view QINEO Champ Pro 1 2 3 1 Connection overview welding power source...

Страница 31: ...ns see chapter 2 5 ext Cooling optional 6 Tandem optional 7 Coolant supply and return 8 Mains connection 9 Seam tracking 10 Maintenance access Pump 11 Coolant drain cock 12 Inspection window coolant 1...

Страница 32: ...eriphery CAN X7 Seam tracking X33 Gas nozzle sensor X34 OMI X70 Tandem Pulse synchronisation X32 Qineo Pulse Pro Qineo Champ Pro Standby for external cooling X40 DeviceNet X74 ProfiBus X72 ProfiNet X7...

Страница 33: ...ule 9 6 8 5 7 4 3 2 1 10 16 13 12 18 17 15 14 8 7 6 5 4 2 1 3 1 Torch cable assembly connec tion here EURO connection 2 Blow out connection for EURO connection 3 Torch trigger connection for SZ connec...

Страница 34: ...cylinder support for standard gas cylinders The connections for the torch cable assembly are located at the front of the QWDM or QWDA wire drive unit A liquid cooling for the torches is standard in t...

Страница 35: ...erating module This function enables to generate a 2nd parameter set Then it is possible to constantly change between the two parameter sets with a defined frequency It is possible to correct the arc...

Страница 36: ...such as MIG MAG welding machine possibly cable assembly with wire drive unit MIG MAG welding torch shielding gas cylinder and reducing valve have to be assembled In the case of welding machines with...

Страница 37: ...ds on the process and material and ranges between 8 and 16 l min If the Qineo Champ Pro is connected to a central gas supply system closed circular pipeline the reducing insert bore hole 0 6 mm in the...

Страница 38: ...essure unit as is necessary for the relevant wire type and size The adjustment is reproducible The pressure roller clips arms swing out for threading the wire or exchanging the wire drive rollers Both...

Страница 39: ...hoses are filled when the pump runs When using very long cable assemblies the resulting loss of water in the storage tank must be replenished Please note the maximum coolant quantity level The cover...

Страница 40: ...lected separately The symbol Dustbin on wheels indicates the necessity of waste separation In Germany old appliances from private households can be handed in free of charge at the local collection poi...

Страница 41: ...A 450 600 U2 60 secondary V 36 5 44 I1 60 primary A 33 1 53 9 S1 60 primary kVA 22 4 36 3 Data 100 duty cycle I2 100 secondary A 350 465 U2 100 secondary V 31 5 37 5 I1 100 primary A 22 4 34 5 S1 100...

Страница 42: ...CHAMP Pro 42...

Страница 43: ...4 7 MAIN Progr Programming 55 7 1 Parameters in the operating modes 2 cycle and 4 cycle 57 7 2 Parameters in the operating mode Super 4 cycle 57 7 3 Parameters in operating mode Spot Welding Interval...

Страница 44: ...8 Config Clock 91 10 9 Config Process monitoring 92 11 MAIN 2 Diagnostics 93 11 1 Diagnostics Cooling 94 11 2 Diagnostics Software versions 94 11 3 Diagnostics I 0 Inputs and Outputs 95 11 4 Diagnost...

Страница 45: ...ide enables simple operation even when programming extensive welding tasks Item Description 1 Function keys F1 F8 2 Colour LCD display 3 LED arc start 4 Rotary knob 1 power wire speed 5 Keys Esc MAIN...

Страница 46: ...er The wire speed is increased the arc becomes shorter Definition Dynamics By turning the rotary knob 2 the operator can influence the shape of the arc In the positive setting range the arc becomes co...

Страница 47: ...e provides the following operating modes 2 cycle 4 cycle Super 4 cycle Spot welding Interval External 4 1 2 cycle Operating mode 2 cycle is provided for short manual welds 1st cycle Press torch trigge...

Страница 48: ...flows Wire drive unit switches to the preset wire speed 2nd cycle Release torch trigger Execution of start program and upslope if required Welding process continues with the adjusted main parameters...

Страница 49: ...h cycle Release torch trigger again Change from main parameter to the end parameter via a time func tion Downslope the end parameter time is executed Wire drive unit stops Welding voltage is switched...

Страница 50: ...to select the welding current The displays for wire diameter and material thickness are masked out 5 3 Speed Pulse In the SpeedPulse mode the regulator settings are chosen in such a way that a hard an...

Страница 51: ...and the negative share of the alter nating current All other parameter settings required are done by means of the control processor This enables MIG MAG pulse welding of thin sheets in the range of a...

Страница 52: ...ry deep penetration The following characteristic curves are available as Rapid Weld variant Normal Fe 92 Ar 8 CO2 wire 1 0 mm Normal Fe 92 Ar 8 CO2 wire 1 4 mm Normal Fe 82 Ar 18 CO2 wire 0 8 mm Norma...

Страница 53: ...Mode single parameter mode on page 64 6 2 CleanStart Clean Start is a special ignition routine which ensures a reliable and low spatter arc ignition The complete ignition routine runs in the milliseco...

Страница 54: ...gas valve is switched on manually The function is activated deactivated by a short key press If the button is pressed for more than 0 5 s the function is only active as long as the but ton is pressed...

Страница 55: ...llow time Green m min step size Red power In the programming mode you can access the next or previous parameter by shortly tapping on the arrow buttons A graphic display is integrated for better orien...

Страница 56: ...lue with the corresponding physical size is shown in a separate line see example Figure 12 When times are corrected yellow LED an OFF is displayed after 99 The function e g Start program is switched o...

Страница 57: ...entered in addition 7 2 Parameters in the operating mode Super 4 cycle Function Correction value Gas pre flow Off 99 Inching in 99 Start program time Off 99 tor Start program power 99 Upslope Off 99...

Страница 58: ...alue a second weld parameter can be generated which is higher or lower than the basic value By means of a defined frequency there is a switch over between the two parameter sets The appearance of the...

Страница 59: ...Interval time Absolute value 0 99 9 sec Display only if the function is active A Spot welding time between 0 99 9 s can be selected with rotary knob 3 By tipping the arrow button on the right you can...

Страница 60: ...or end crater power The Setting range function appears see Figure 16 Synergie Betr Verfahren Funktion M A I N Progr Messwerte Anzeige Puls 4 Takt Dyn 8 5m min 2 4 V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0...

Страница 61: ...the setting ranges As soon as setting ranges are configured they are available for the Pro grammer or Automatic operating levels Activating the setting ranges for the Automatic operating level To use...

Страница 62: ...on 18 Co2 0 0 Zugangsverwaltung Optionen Bedienlevel Automatik Schweissen freigeben Job aufrufen freigeben Handrad Leist Fein freigeben Job speichern sperren Figure 18 Config Access management Options...

Страница 63: ...uring the Tandem op erating mode see section Basic configuration Operating mode Tandem on page 169 If the Expert Mode function is active the function is under MAIN Pro gramming 2 7 6 MAIN Programming...

Страница 64: ...been transferred to the Expert Mode If there is a change between Synergy mode and Expert Mode the changed parameters are retained in the respective mode The secondary parameters are set by means of r...

Страница 65: ...eters MAG Normal Pulse S Pulse Time duration x x x Upslope x x x Wire speed Downslope x x x Gas pre flow x x x Gas post flow x x x Inching in x x x Ignition mode x x x Voltage x Choke x Burnback x x x...

Страница 66: ...hown in the display In the position Wire the 2nd parameter set is generated only by modifying the wire speed DP frequency The selected frequency is used to switch between the selected original paramet...

Страница 67: ...lues for wire weight wire costs gas costs and energy costs must be entered in the Cost rates menu item The numerical values are selected by means of rotary knob 3 By pressing the rotary knob 3 you can...

Страница 68: ...mm 6 2 g 1 2 mm 8 9 g 1 6 mm 15 8 g Aluminium solid wire 1 m 1 0 mm 2 1 g 1 2 mm 3 1 g 1 6 mm 5 4 g CuSi solid wire 1 m 1 0 mm 6 7 g 1 2 mm 9 6 g 1 6 mm 17 1 g Steel flux cored wire 1 m Metal powder 1...

Страница 69: ...r Betriebszeit 12 47 Std Verbrauchsdaten ab Reset 1 Schweissn hte 0 Verbrauch Kosten Datensatz umschalt 1 2 Kosten s tze Schweisszeit 10 17 Std Aktuelle Naht 12 4 Sek Schweisszeit 0 0 Sek Draht 0 00 m...

Страница 70: ...basis of the wire speed value The Sheet thickness display shows the possible sheet thickness to be welded It can only be used as a rough reference to determine the cor rect parameters The sheet thickn...

Страница 71: ...0 C Start Blechdicke 8 5 mm ASet 230 A VSet 27 9 V Synergie Betr Verfahren Funktion M A I N Progr Messwerte Anzeige Puls 4 Takt Dyn 8 5m min 2 4 V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 C Start Blechdicke...

Страница 72: ...Power Fine arc length Dynamics and Job can be activated and varied by the torch triggers during the welding process Except for the Job setting parameter the interval and step size can be adjusted on...

Страница 73: ...to the external cooling Function Description Automatic Depending on the thermal load the calculator of the welding power source controls the running time of the cooling pump and the fan On As soon as...

Страница 74: ...ng torch equipped with a potentiometer can achieve in the TIG welding process 10 3 1 Config General Basic settings Display Konfig Allgemein 3 ab V10 Puls 4 Takt V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 Kon...

Страница 75: ...process selection Name Function Off If two different processes are executed at the same time with a Tandem torch If variants of synergy characteristic curves are used If a correction value for Upslop...

Страница 76: ...After the Reset the text will be highlighted yellow 10 3 1 1 Config General Basic settings Tandem Define in this menu item whether the welding power source shall be Mas ter or Slave during Tandem ope...

Страница 77: ...os Arcette 2 Binzel PP 401D TBI PPP 7G 7W Dinse DIX MPZ 304 Not defined Blocked drives will be displayed in red in the selection These drives may be activated optionally Puls 4 Takt V 0 A 1 2 mm Fe 82...

Страница 78: ...on the processor of the welding power source de tects the activated software options in the option chip e g Release Pulse ExpertMode Operating data Push Pull systems etc see Figure 36 If you intend t...

Страница 79: ...n is correct the newly activated option is listed in the Activated options overview If an error occurred during the transmission or input of the activation code the error message 317 Wrong activation...

Страница 80: ...monitored The limit value is set in C The limit value should not exceed 60 C The start delay allows a trouble free recording of the measured values In addition an error must exist for a certain error...

Страница 81: ...etting is 13 m Total cable length The cable lengths of the connection cable assembly minus line earth and torch cable assembly are added and entered as numerical value Based on the cable length the we...

Страница 82: ...Enable measurement The controller changes to the measurement mode 3 Place the torch head firmly on the workpiece The current tip must touch the workpiece 4 Press the torch trigger or select the menu i...

Страница 83: ...this management system Use the arrow symbols to switch between the individual menu items The access management of the welding power source has 3 operating levels Automatic Programmer and Configurator...

Страница 84: ...t ic Programmer and Configurator The access options are described at the beginning of this paragraph Automatic log off of configurator To protect the welding power source against unauthorised access y...

Страница 85: ...password by calling the CLOOS Service Hotline You can now enter again the code num ber 10 6 2 Config User management and PAK option The access rights for certain functions adjustments and welding para...

Страница 86: ...allowed to log in at the weld ing power source Information of unknown users are saved at the welding power source Not allowed Only users who are listed in the configuration of the welding power source...

Страница 87: ...f password via keyboard In this menu item you can select the following functions Name Function Allowed default The manual input of a 6 digit code number at the welding power source is allowed Not allo...

Страница 88: ...rs 10 6 2 2 Config User management User overview You can only do changes in the Config User management User overview menu if you are logged in at the welding power source with the Configurator operati...

Страница 89: ...3 2 Press the Delete user function This is done without any further query If the last user with operating level Configurator is deleted the error message Last configurator locked appears This prevent...

Страница 90: ...tion MAIN If a PAK is assigned to a user the user can log on to the welding power source with the PAK Only the functions which are released for this user are available INFO Figure 47 PAK Programming P...

Страница 91: ...r an exact data recording during weld data monitoring the exact time and the correct data are important You can enter this data in the Config Clock menu Use the arrow symbols to switch between the ind...

Страница 92: ...he error message Err 24 Arc failure ignition phase will appear on the display You have the following options Off When the ignition control is off wire feed will continue in case of a trouble signal Re...

Страница 93: ...g power source Display of Tandem state and Tandem configuration Display of the configuration of pulsed arc synchronisation Display of the entries in the system logbook Display of the robot communicati...

Страница 94: ...nternal or external cooling is ac tive 11 2 Diagnostics Software versions In the Software versions menu the design of the welding power source the power class and the data set number are displayed The...

Страница 95: ...StoreYes CurrentYes EndWeldVolt SystemFault TempFault CollectFault ReadyforWeld ProcessActive Watershortage Waterflow GasNozzContact SD CollectFault CollectFault Gr 1 Collect Fault Gr 2 WireFailure Cu...

Страница 96: ...ual input of sig nals can be activated The signal state can be switched on or off by using the On or Off function If the input or output is active the box is shown red framed Pressing the Normal funct...

Страница 97: ...E A Modul Reset Station Name Status Info QINEO EIN Ausgangsbytes Modul Typ ProfiNet IO 2 Status XXX Firmware V0 00 00 IP Adresse 000 000 000 000 Subnetzmaske 000 000 000 000 Eingang XXX Ausgang XXX F...

Страница 98: ...e welding power source D I A G N O S E PC Anpassung Puls 4 Takt V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 Ethernet Steuerung MAC Adresse 00 00 00 00 00 00 IP Adresse 000 000 000 000 Subnetzmaske 000 000 000...

Страница 99: ...ontains the following information Time stamp The time stamp of the logbook entry At this time the welding power source saved the entry in the logbook User The user who was active when the entry was sa...

Страница 100: ...archived or are copied again later into the data management of the application The date for every logbook is indicated in the menu Diagnostics System logbook Logbook selection The number of entries i...

Страница 101: ...rve selection gas kind of wire etc This counter is off during job mode Commands Special commands determine the protocol version switch etc Connections Number of the connection attempts VBC command dig...

Страница 102: ...he card slot below rotary knob 3 Press the function Read from card All language files on the SD memory card are displayed Select the required language file by means of rotary knob 3 and confirm the se...

Страница 103: ...n by pressing rotary knob 3 Enter function The job will be saved on the SD memory card Save several jobs Use the function from Job to select the beginning of the block e g Job 1 The display shows Bloc...

Страница 104: ...unctions Syn Card After activating the function the current characteristic curve is saved on the SD memory card DSA Card After activating the function the current data set number is saved on the SD me...

Страница 105: ...access code in the lower part of the dis play The access code is activated by pressing rotary knob 3 After 5 unsuccessful attempts to enter the password an 8 digit code num ber appears below the Acce...

Страница 106: ...ss 5 Geh use Nr 495868 6 No Name 7 8 9 10 No Name Job 10 Job 10 Job 100 Job 100 Job L schen Job Name J O B S P E I C H E R N Normal 4 Takt V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 1 CLOOS Innovation 2 Quer...

Страница 107: ...character in the character table Shortly press rotary knob 3 to transfer the character to the upper line Once you have selected all characters confirm your selection with the Enter function The job is...

Страница 108: ...knob 3 Press the job button again or the rotary knob 3 to activate the selected job The LED on the job button lights up The job number and job name are displayed in the lower part of the MAIN menu If...

Страница 109: ...109 Block 4 Additional information...

Страница 110: ...l Figure 68 RC Plus 1 2 7 8 5 3 6 4 1 Quick save memory keys 1 4 2 Multi functional key hold value display selection actual value display 3 Selection key Processes 4 Selection key Operating modes 5 Jo...

Страница 111: ...ion menu of the welding power source to determine which of the following parameters shall be changed in which step width and speed by means of the remote control Power Fine adjustment ArcLength Dynami...

Страница 112: ...wachung M A I N 3 Puls 4 Takt V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 SD ber wachung M A I N 3 Puls 4 Takt V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 Figure 70 Menu 3 SD module 3 1 Monitoring channels Anzeige So...

Страница 113: ...n that the QWD feed capacity is too high if the measured value is below the set value So the CDD ROB wire drive unit slows down It may be an indication that the QWD feed capacity is too low or the fri...

Страница 114: ...sensor signal Ignition After the start command given by the robot or the peripheral equipment PLC the signal Arc on must be transmitted within the selected ignition time from the power source controll...

Страница 115: ...ule OMI module Profi Bus Profi Net Device Net A bus system Profi Bus Profi Net Device Net is necessary to transmit digital data to the reserve channels of the SD module The value range is divided into...

Страница 116: ...es Load Default values of an SD configuration Enter a component name Reset the seam counter to 0 Or change the value of the seam counter via the middle rotary knob manually You can enter a 20 digit na...

Страница 117: ...toring channels can be combined in groups Thus it is possible to allocate different priorities to the individual monitoring channels Turn the middle rotary knob to select a monitoring channel Press th...

Страница 118: ...ner Set value The set value indicates the default value Warning range The value e g 5 A indicates the section from the warning range to the limit range where a warning message is displayed in the oper...

Страница 119: ...12 Zeit 7 8 Sec Drahtvorschub 11 4 m min Strom 255 A Spannung 35 V Gas 14 8 l min Motorstrom QWD 1 5 A Logbuch Auswahl Keine Fehler Puls 4 Takt V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 Puls 4 Takt V 0 A 1...

Страница 120: ...1 2 mm Fe 82 Argon 18 Co2 0 0 13 12 2010 L O G B U C H Uhrzeit 10 35 47 5 11 Bauteil Unterbodengruppe Naht 12 Job 10 ohne Pulse Zeit 7 8 Sec Drahtvorschub 11 4 m min Strom 255 A Spannung 35 V Gas 14...

Страница 121: ...s Normal 4 Takt V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 13 12 2010 F E H L E R Uhrzeit 10 35 47 1 2 Bauteil Unterbodengruppe Naht 12 Zeitpkt 4 8 Sec Dauer 1 8 Sec Drahtvorschub Grenzwert Max 12 4 m min Gr...

Страница 122: ...onitoring channel using the middle rotary knob The submenu SD data opens 4 Turn the middle rotary knob to allocate a group to the monitoring channel 5 Use the arrow keys to select the individual param...

Страница 123: ...das aktuelle SD Logbuch Start Schwei prozess blaue LED leuchtet Einschleichen Liste 1 Zeit Achse berwachung SD Schwei zeit berwach Startverz gerung Schwei parameter Z nd berwachung Schwei parameter Dr...

Страница 124: ...124 SD module...

Страница 125: ...Gas manually 133 5 1 1 Adjustment of the gas flow rate 133 5 2 Button Wire forward or Wire backward 134 6 Commissioning 135 6 1 Safety instructions for commissioning 135 6 1 1 Risks due to mechanical...

Страница 126: ...up to 50 at 40 C Information on spare parts and consumables as well as circuit diagrams of the individual wire drives and wire feed units can be found in the spare parts documentation for the QINEO w...

Страница 127: ...files to stiffen the housing The interior of the wire drive unit is accessible via a stable cover which is fastened on the housing body by means of solid hinges For safety reasons the cover is equippe...

Страница 128: ...ssembly connection 2 Torch cooling flow 3 Torch cooling return 4 Wire inlet 5 Welding current connection 6 Quick coupling cooling return 7 Quick coupling cooling flow 8 Quick coupling gas 9 Socket to...

Страница 129: ...he QINEO Wire Drive A was specially developed for industrial robot ap plications Options EURO DINSE connection Weld data monitoring CLOOS Duo Drive CDD Wire end control Installation kit A4 CLOOS MoTio...

Страница 130: ...ard 9 Button Wire backward 10 Cooling water connection red 11 Cooling water connection blue 12 Power connection 13 Cooling water connection blue 14 QN WF 22 HD 15 Cooling water connection red 16 Gas c...

Страница 131: ...mounting on or at the shoulder joint of industrial robots This ensures an optimum welding wire feed especially in the field of hollow shaft robots Despite the comprehensive equipment with different se...

Страница 132: ...ection 6 Connection for collision protec tion gas nozzle sensor etc 7 Connection nipple blow out optional 8 Torch cooling flow 9 Torch cooling return 10 Wire inlet 11 Connection nipple blow out 12 Coo...

Страница 133: ...This function enables the exact adjustment of the gas flow rate by means of a gas measuring tube 5 1 1 Adjustment of the gas flow rate Designation Function Gas measuring tube Measurement of the gas e...

Страница 134: ...tons is pressed the wire feed motor switches on and accelerates from 1 m min to 7 m min in 3 seconds The welding wire is fed forward or backward The buttons are located on the inside or front of the w...

Страница 135: ...ose hair can be caught by the drive rollers and cause severe injuries Wear fitted work clothing Do not wear jewellery Pull your hair back when working 6 1 2 Risks due to electrical hazards Risk of ele...

Страница 136: ...ssure reducer on the gas cylinder In the case that a company is working with a central gas supply inlet pres sure 6 8bar the welding torch will not be provided with a sufficient gas quantity Therefore...

Страница 137: ...se stab injuries on hand eyes or the face During the wire feeding you should always keep the welding torch in a position turned away from the body Please take care that the current tip is removed from...

Страница 138: ...138 Commissioning 6 7 8 5...

Страница 139: ...welding torch in a position turned away from the body Please take care that the current tip is removed from the torch Isolate the welding power source from the power supply before you start the change...

Страница 140: ...140 Commissioning 7 5 6 The wire inlet must not touch the wire drive roller INFO...

Страница 141: ...he wire feeding you should always keep the welding torch in a position turned away from the body Risk of electric shock If unrestricted access to the live single parts of the QINEO Wire Drive is possi...

Страница 142: ...or defects which may lead to a hazard Prior to each start of the QINEO Wire drive please check The correct mounting of the current tip The correct mounting of the gas nozzle The screw connection of th...

Страница 143: ...t at the pressure clamps Drive rollers worn Correct the pressure adjustment Change the drive rollers Undesired continuous wire feed or gas escape Button is possibly stuck because of dirt or deposits C...

Страница 144: ...lin de Make sure to provide for safe and environmentally sound disposal of consumables and operational materials According to European directives Directive 2002 96 EC of the European Parliament and Co...

Страница 145: ...145 Block 6a Error messages...

Страница 146: ...0 0 C Start Blechdicke 8 5 mm ASet 230 A VSet 27 9 V Synergie Betr Verfahren Funktion M A I N Progr Messwerte Anzeige Puls 4 Takt V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 F E H L E R 1 Fehlermeldung CAN Bu...

Страница 147: ...Off and On Check cable connections Service 7 Error when loading the version data Operating module cannot call up the information of the control Switch machine Off and On Check cable connections Servic...

Страница 148: ...nitoring check water flow rate Check limit values Refill coolant if required Ventilate pump Check cooling circuit Service 22 High water temperature Optional machine equipment Water temperature higher...

Страница 149: ...4 Excess temperature water pump Ambient temperature too high or pump runs without coolant or coolant circuit is interrupted possibly pump faulty Let the machine cool down Check cooling circuit Refill...

Страница 150: ...tion between control and ProfiNet module faulty Switch machine Off and On Check plug and connections ProfiNet Service 50 VBC Profibus failed Communication between control and ProfiNet module faulty Sw...

Страница 151: ...are update Service 67 Software version IO module 1 out of date Software update required Software update Service 68 Software version IO module 2 out of date Software update required Software update Ser...

Страница 152: ...up the information of the control Switch machine Off and On Check cable connections Service 189 No enable from control computer Time of initialisation in control computer exceeded 25 seconds Switch m...

Страница 153: ...or connected Check plug and connections Check SD module Service 207 Sector size in data flash exceeded File size exceeded File not compatible with software Service 210 SD module Job not available Job...

Страница 154: ...feed distance Check encoder Fuse 42V supply faulty Power supply board Service 259 QWD2 Desired rotation speed not reached Preset rotation speed not reached Encoder signals faulty motor movement Check...

Страница 155: ...distance Check CDD cable connections Check encoder Fuse 42V supply faulty Power supply board Service 266 System External RAM memory error RAM chip on control board missing or faulty Service 267 Invali...

Страница 156: ...Service 283 Tandem Slave failed No connection could be established to the Slave for 2 seconds Check Tandem connection cable Check Slave Service 284 Tandem System not ready Slave does not send any sign...

Страница 157: ...of user data sets is reached No further user data sets will be created from a PAK Remove unused user data sets 600 Emergency stop 601 Safety stop 700 Software version QWD B1 1 out of date Software out...

Страница 158: ...are version Software update Service 711 QWD B2 2 failed 712 Software version QWD B3 2 out of date Software out of date minimum V1 00 00 Check software version Software update Service 713 QWD B3 2 fail...

Страница 159: ...159 Block 6b General maintenance instructions...

Страница 160: ...160 1 Maintenance and Care 1 7 6 4 5 2 3 8 11 9 10 Optional external cooling unit 10 Optional crane suspension 3...

Страница 161: ...ozzle base gas distributor current tip and gas nozzle Clean current tip and gas nozzle from dirt Damages and intact insulation of the torch neck of the manual welding torch Contact a qualified electri...

Страница 162: ...e mentioned testing instructions the corresponding state laws regulations have to be met Control Remedy Weekly 2 The perfect function of the operating interface signal and control LEDs Contact a quali...

Страница 163: ...r mat If the filter mat is very dirty change it Only use original CLOOS parts 1 4 2 Crane suspensions at the wire drive unit Check the crane suspensions for damages once a month If they are damaged ch...

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Страница 165: ...165 Block 7 Automation...

Страница 166: ...d buses are industrial communication systems using different me dia such as copper cables fibre optic cables LWL and radio wireless By means of a bi serial transmission they are able to manage the con...

Страница 167: ...es for the supply of the DeviceNet bus participants with 24 Volt operating voltage The bus participants can be supplied with power by bus or an external source The maximum length of the DeviceNet cabl...

Страница 168: ...andem operation welding power sources with the protocol type 1 only support the Tandem process Tandem job selection Welding power sources with protocol type 2 support additional welding processes such...

Страница 169: ...ding power source is configured as Slave and is only connected with the Master welding power source 3 2 Conditions All welding power sources involved fulfilled the following conditions PREMIUM operati...

Страница 170: ...k side Arc adaptation 1 always master welding power source length correction more wire shorter arc Arc adaptation 2 always slave welding power source length correction more wire shorter arc Dynamics 1...

Страница 171: ...the robot shall only set the job number but no other parameters 2 If the robot shall set the two parameters Arc length and Power 3 If the robot shall set the three parameters Arc length Power and Dyna...

Страница 172: ...Tandem process INFO Synergie Betr Verfahren Funktion M A I N Program mieren Messwerte Anzeige Puls 4 Takt Dyn 8 5m min 2 4 V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 C Start Blechdicke 8 5 mm ASet 230 A VSe...

Страница 173: ...slave welds Both gas valves open only the slave arc is monitored the two welding power sources are moni tored S torch single wire torch T torch Tandem torch In the Tandem operating mode the S Pulse an...

Страница 174: ...combinations please contact CLOOS department for Application Engineering The single wire process variants are named Standard It is recommended to adjust the option Tandem following in the slave weldi...

Страница 175: ...tandard MIG MAG torch As an example the Tandem torch is connected to QWD1 and a single wire torch to QWD2 With a corresponding torch changing system you can automatically change between the torches Pr...

Страница 176: ...Argon 18 Co2 0 0 P R O G R A M M I E R E N Startleistung Dyn 6 0 m min 0 6 2 Stell bereich Tandem Aktiver QWD Expert Mode Impuls Sync Puls 4 Takt V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 Programmieren Akt...

Страница 177: ...determine which QWD is actuated by the welding power source Name Function QWD number 1 4 The welding power source activates QWD1 4 for welding Puls 4 Takt V 0 A 1 2 mm Fe 82 Argon 18 Co2 0 0 Programm...

Страница 178: ...s always corresponds to the own pulse time of the machine set by the synergy characteristic curve Every welding power source can set the frequency as pulse generator or as pulse receiver synchronise t...

Страница 179: ...power source is available for synchronisation Pulse receiver The welding power source executes its pulses at the configured time depending on the pulse generator Asynchronous The allocation of pulse g...

Страница 180: ...f of the pulse frequency Pulse receiver alternating The welding power source executes the pulse temporarily offset before or after the pulse of the pulse generator The offset depends on the set phase...

Страница 181: ...ase shift of 50 Alternately synchronised pulse mode has a mostly positive influence on the process stability Pulse generator f1 Pulse receiver f2 alternating b2 Alternating 1 2 f1 f2 With this adjustm...

Страница 182: ...synchronisation is used in connection with two or more individual processes a corresponding job has to be called in the weld ing power sources The following scenarios can be realised using the exampl...

Страница 183: ...nd and the program selection job selection must remain identical in the robot controller Job number Wire in front Wire in the back Operating mode Tandem Seam track ing signal Synergy variant Pulse syn...

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