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G e o t h e r m a l   H e a t   P u m p   S y s t e m s

P R E L I M I N A RY

Tranquility

®

 30 Digital (TE) Series IOM - 60Hz HFC-410A

R e v. :   3   A u g . ,   2 0 1 2 B

General Information

 

CAUTION! 

 

CAUTION! 

CAUTION! 

CUT HAZARD - Failure to follow this caution 

may result in personal injury. Sheet metal parts may have 
sharp edges or burrs. Use care and wear appropriate 
protective clothing, safety glasses and gloves when 
handling parts and servicing heat pumps.

Inspection

 

Upon receipt of the equipment, carefully check the shipment 
against the bill of lading. Make sure all units and accessories 
have been received. Inspect the packaging of each unit, and 
inspect each unit for damage. Insure that the carrier makes 
proper notation of any shortages or damage on all copies of 
the freight bill and completes a common carrier inspection 
report. Concealed damage not discovered during unloading 
must be reported to the carrier within 15 days of receipt of 
shipment. If not 

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led within 15 days, the freight company can 

deny the claim without recourse. Note: It is the responsibility of 
the purchaser to 

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le all necessary claims with the carrier. Notify 

your equipment supplier of all damage within 

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 fteen (15) days 

of shipment. 

Storage 

Equipment should be stored in its original packaging in a 
clean, dry area. Store units in an upright position at all times. 
Stack units a maximum of 3 units high. 

Unit Protection 

Cover units on the job site with either the original packaging 
or an equivalent protective covering. Cap the open ends 
of pipes stored on the job site. In areas where painting, 
plastering, and/or spraying has not been completed, all due 
precautions must be taken to avoid physical damage to the 
units and contamination by foreign material. Physical damage 
and contamination may prevent proper start-up and may 
result in costly equipment clean-up. 

Examine all pipes, 

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ttings, and valves before installing any of 

the system components. Remove any dirt or debris found in 
or on these components. 

Pre-Installation 

Installation, Operation, and Maintenance instructions are 
provided with each unit. Horizontal equipment is designed 
for installation in an attic or crawl space. Other unit 
con

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 gurations are typically installed in a mechanical closet 

or basement. The installation site chosen should include 
adequate service clearance around the unit. Before unit start-
up, read all manuals and become familiar with the unit and its 
operation. Thoroughly check the system before operation. 

Prepare units for installation as follows: 

1.  Compare the electrical data on the unit nameplate with 

ordering and shipping information to verify that the correct 
unit has been shipped. 

2.  Keep the cabinet covered with the original packaging until 

installation is complete and all plastering, painting, etc. is 

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 nished. 

3.  Verify refrigerant tubing is free of kinks or dents and that it 

does not touch other unit components. 

4.  Inspect all electrical connections. Connections must be 

clean and tight at the terminals. 

5.  Remove any blower support packaging (water-to-air 

units only). 

6.  Locate and verify any hot water generator (HWG), hanger, 

or other accessory kit located in the compressor section 
or blower section. 

Duct System Installation

The duct system should be sized to handle the design 
air

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 ow quietly. Refer to Figure 6a and 6b for horizontal duct 

system details or Figure 2 for vertical duct system details. 

fl

 exible connector is recommended for both discharge 

and return air duct connections on metal duct systems to 
eliminate the transfer of vibration to the duct system. To 
maximize sound attenuation of the unit blower, the supply 
and return plenums should include internal 

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 berglass duct 

liner or be constructed from ductboard for the 

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 rst few 

feet. Application of the unit to uninsulated ductwork in an 
unconditioned space is not recommended, as the unit’s 
performance will be adversely affected.

At least one 90° elbow should be included in the supply 
duct to reduce air noise. If air noise or excessive air 

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 ow is 

a problem, the blower speed can be changed. For air

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 ow 

charts, consult catalog speci

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 cations for the series and 

model of the speci

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 c unit.

If the unit is connected to existing ductwork, a previous 
check should have been made to insure that the ductwork 
has the capacity to handle the air

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 ow required for the unit. 

If ducting is too small, as in the replacement of a heating 
only system, larger ductwork should be installed. All existing 
ductwork should be checked for leaks and repaired as 
necessary.

CAUTION! 

DO NOT store or install units in corrosive 

environments or in locations subject to temperature or 
humidity extremes (e.g., rooftops, etc. See Tables 9a 
and 9b for acceptable temperature ranges). Corrosive 
conditions and high temperature or humidity can 
signi

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 cantly reduce performance, reliability, and service 

life. Always move and store units in an upright position. 
Tilting units on their sides may cause equipment damage.

The installation of geothermal heat pump units and all 
associated components, parts and accessories which 
make up the GHP system shall be in accordance with the 
regulations of ALL authorities having jurisdiction and MUST 
conform to all applicable codes. It is the responsibility of 
the installing contractor to determine and comply with ALL 
applicable codes and regulations.

Содержание tranquility 30

Страница 1: ...re Cutout Selection 19 Closed Loop External Central 20 Pumping Applications Open Loop or Ground Water 21 22 Heat Pump Applications Water Quality Standards 23 Hot Water Generator 24 26 Electrical Line...

Страница 2: ...This page was intentionally left blank...

Страница 3: ...th or serious injury CAUTION Indicates a potentially hazardous situation or an unsafe practice which if not avoided could result in minor or moderate injury or product or property damage NOTICE Notifi...

Страница 4: ...dering and shipping information to verify that the correct unit has been shipped 2 Keep the cabinet covered with the original packaging until installation is complete and all plastering painting etc i...

Страница 5: ...nal Service Access Left Rtn right Opposite 2 61cm Service CSP Vertical Unit Location Packaged units are not designed for outdoor installation Locate the unit in an INDOOR area that allows enough space...

Страница 6: ...ping electrical cables and other items that prohibit future removal of components or the unit itself 4 Use a manual portable jack lift to lift and support the weight of the unit during installation an...

Страница 7: ...h sides of the coil A thorough water rinse should follow Figure 6b Typical Ground Water Horizontal Unit Installation with Internal Motorized Modulating Valve Pressure Tank Ball Valves Internal Motoriz...

Страница 8: ...Remove the screws as shown in Figure 7 to free top panel and discharge panel 2 Lift out the access panel and set aside Lift and rotate the discharge panel to the other position as shown being careful...

Страница 9: ...Also vent when large units are working against higher external static pressure than other units connected to the same condensate main since this may cause poor drainage for all units on the line WHEN...

Страница 10: ...control valves vFlow Configurations 1 Internal Flow Controller For Closed Loop Applications This is the most common configuration for closed loops With this factory installed standard option the unit...

Страница 11: ...ps for new construction before sidewalks patios driveways and other construction has begun During construction accurately mark all ground loop piping on the plot plan as an aid in avoiding potential f...

Страница 12: ...fps 0 6 m s in all piping using a filter in the loop return line of the flush cart to eliminate debris from the loop system See Table 17 for flow rate required to attain 2fps 0 6 m s The steps below...

Страница 13: ...f all air is purged from the system the level will drop only 3 8 in a 10 25 4 cm diameter PVC flush tank about a half gallon 1 9 liters since liquids are incompressible If the level drops more than th...

Страница 14: ...ont of Unit Valve Position the flush cart from the Internal Flow Controller Install Flow Controller caps to ensure that any condensation leakage remains contained within the Flow Controller package If...

Страница 15: ...2 ton units and four loop circuits we can calculate the flushing pressure drop as follows From Table 17 we know that it will take 4 gpm to flush each circuit If there is no provision to isolate the ci...

Страница 16: ...rnal Flow Controllers and External Flushing Valves When the number of units or flushing requirements reaches a point where it is no longer feasible to flush through the internal valves generally syste...

Страница 17: ...ith a central variable speed pump In this case units with closed loop modulating valves are used do not use open loop modulating valves on a closed loop system External flushing valves are required Th...

Страница 18: ...tallation 1 Flush loop until all air has been purged from system and pressurize to check for leaks before adding any antifreeze 2 Run discharge line to a drain and hook up antifreeze drum to suction s...

Страница 19: ...port Repeat if necessary 5 Be careful when handling methanol or any alcohol Always wear eye protection and rubber gloves The fumes are flammable and care should be taken with all flammable liquids Op...

Страница 20: ...ts to closed position if it loses signal but still has 24V power running to it If the motorized modulating valve loses both signal from the DXM2 board AND 24V power it will remain in the same position...

Страница 21: ...s should be positioned to allow flow through the coax via the boiler drains without allowing flow into the piping system Schrader ports built into unit may be used to measure heat exchanger pressure d...

Страница 22: ...t be chosen as complimentary items For example an expansion tank that is too small can cause premature pump failure due to short cycling Variable speed pumping applications should be considered for th...

Страница 23: ...e Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Part...

Страница 24: ...0 F controlled by the lower element The upper 20 of the tank or 10 gallons will be maintained at 125 F controlled by the upper element Using a 125 F set point the HWG can heat the lower 40 gallons of...

Страница 25: ...ED ON SYSTEMS THAT EMPLOY AN APPROVED ANTI SCALD VALVE PART NUMBER AVAS4 AT THE HOT WATER STORAGE TANK WITH SUCH VALVE PROPERLY SET TO CONTROL WATER TEMPERATURES DISTRIBUTED TO ALL HOT WATER OUTLETS A...

Страница 26: ...WG and purge air from the HWG piping 2 Open a hot water faucet to vent air from the system until water flows from faucet turn off faucet Open valve 4 3 Depress the hot water tank pressure relief valve...

Страница 27: ...l Line Voltage All field installed wiring including electrical ground must comply with the National Electrical Code as well as all applicable local codes Refer to the unit electrical data for fuse siz...

Страница 28: ...4 5 6 7 8 1 2 3 4 5 6 7 8 Accessory Relays Accessory Terminal The DXM2 controller includes two accessory relays ACC1 and ACC2 Each relay includes a normally open NO and a normally closed NC contact A...

Страница 29: ...n site easier configuration monitoring and diagnosis Figure 26a iGate Communicating Thermostat Connection to DXM2 Control Thermostat Connection to DXM2 Control Compressor Compressor Stage 2 Reversing...

Страница 30: ...Series IOM 60Hz HFC 410A R ev 3 Au g 2012B DXM2 Wiring Diagram with Internal Flow Controller 96B0005N60 Part 1 of 2 This diagram includes typical wiring details but is not applicable to all units For...

Страница 31: ...31 climatemaster com PRELIMINARY Tranquility 30 Digital TE Series IOM 60Hz HFC 410A Rev 3 Aug 2 0 1 2 B DXM2 Wiring Diagram with Internal Flow Controller 96B0005N60 Part 2 of 2...

Страница 32: ...ies IOM 60Hz HFC 410A R ev 3 Au g 2012B DXM2 Wiring Diagram with Motorized Modulating WaterValve 96B0005N62 Part 1 of 2 This diagram includes typical wiring details but is not applicable to all units...

Страница 33: ...33 climatemaster com PRELIMINARY Tranquility 30 Digital TE Series IOM 60Hz HFC 410A Rev 3 Aug 2 0 1 2 B DXM2 Wiring Diagram with Motorized Modulating WaterValve 96B0005N62 Part 2 of 2...

Страница 34: ...t to engage the Auto Dehumidification feature on units with Internal Flow Controllers Units with Internal Flow Controllers utilize the H terminal on the DXM2 as an input for an ambient temperature swi...

Страница 35: ...0 1100 850 550 1350 Maximum 1500 1100 1200 900 1500 1100 1500 1500 Minimum 900 600 825 550 900 600 450 1350 049 1 0 1 Default 1400 1050 1100 850 1500 1150 700 1500 Maximum 2000 1500 1600 1200 2000 150...

Страница 36: ...he DXM2 AOM is shipped with each unit Thermostat compatibility It is strongly recommended that iGate communicating thermostat ATC32U or iGate configuration diagnostic tool ACDU be used with DXM2 contr...

Страница 37: ...Temp Limit Setting Figure 29 DXM2 Layout and Connections Figure 25 LT1 Limit Setting Comp Relay 24Vdc EH1 EH2 P6 Off On JW3 c1 ay c2 ay CO RV RV LT2 LT2 P7 CC CCG CO S1 S2 12 1 4 Off On AO2 P11 Gnd T...

Страница 38: ...tinuous operating conditions Minimum maximum limits are start up conditions to bring the building space up to occupancy temperatures Units are not designed to operate under these conditions on a regul...

Страница 39: ...y that DXM2 field selection options are properly set Low voltage wiring is complete Blower CFM and Water T is set on communicating thermostats or diagnostic tool Service access panels are in place SYS...

Страница 40: ...eck for warm air delivery at the unit grille within a few minutes after the unit has begun to operate NOTE Units have a five minute time delay in the control circuit that can be bypassed on the DXM2 c...

Страница 41: ...tart up A 10 solution of dishwasher detergent and water is recommended Unit Operating Conditions Table 12 Water Temperature Change Through Heat Exchanger 9 12 20 26 4 8 10 17 Model GPM Pressure Drop p...

Страница 42: ...1 231 197 217 15 20 15 20 15 20 10 15 9 14 9 14 21 9 23 9 16 1 18 1 10 3 12 3 18 24 19 25 19 25 96 106 100 110 105 115 322 342 326 346 331 351 10 15 10 15 10 15 17 22 17 22 17 22 12 2 14 2 9 3 11 3 6...

Страница 43: ...SIG Superheat Subcooling Water Temp Rise F Air Temp Drop F DB Suction Pressure PSIG Discharge Pressure PSIG Superheat Subcooling Water Temp Drop F Air Temp Rise F DB 30 1 5 2 25 3 61 71 65 75 68 78 29...

Страница 44: ...25 3 105 3 61 6 3 6 6 0 1 9 4 4 850 28 1 20 7 1 31 21 4 32 6 80 9 1 9 6 0 1 9 4 4 950 31 7 1 70 5 5 25 9 100 9 61 4 3 5 80 3 0 0 7 1 5 730 24 6 18 0 1 58 15 6 30 0 100 0 3 0 3 0 0 7 1 5 820 31 6 1 76...

Страница 45: ...56 5 5 39 0 111 0 61 3 4 8 9 0 4 4 10 1 1250 43 1 28 8 1 91 22 6 49 6 81 0 2 6 9 0 4 4 10 1 1250 48 5 2 48 5 7 40 0 105 9 61 1 4 7 80 4 5 1 5 3 4 1080 38 0 25 2 2 29 16 6 45 8 100 4 4 3 4 5 1 5 3 4 10...

Страница 46: ...71 4 9 49 1 110 0 61 8 5 2 12 0 3 5 8 1 1550 54 8 39 3 2 55 21 5 63 5 80 6 2 9 12 0 3 5 8 1 1650 62 7 3 59 5 1 50 5 105 2 61 6 5 1 80 6 0 0 8 1 8 1330 47 9 34 6 3 02 15 8 58 2 99 4 4 5 6 0 0 8 1 8 14...

Страница 47: ...73 5 1 66 3 113 6 61 2 6 0 15 0 4 1 9 5 1850 71 1 50 4 3 44 20 6 82 8 81 0 3 5 15 0 4 1 9 5 2050 83 7 4 59 5 3 68 0 107 8 60 9 5 8 80 7 5 0 8 1 8 1590 62 5 44 1 4 05 15 4 76 3 100 3 5 5 7 5 0 8 1 8 1...

Страница 48: ...5 4 5 68 6 116 7 61 9 8 9 17 0 5 4 12 4 1850 77 6 51 5 3 99 19 5 91 2 80 7 5 5 17 0 5 4 12 4 2050 89 5 5 57 4 7 70 5 110 4 61 7 8 7 80 8 5 1 2 2 7 1590 68 4 44 7 4 72 14 5 84 5 99 9 8 2 8 5 1 2 2 7 17...

Страница 49: ...mance Filters should be inspected every month under normal operating conditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic fi...

Страница 50: ...14 8 4 20 116 240 8 0 43 47 116 6 4 04 117 242 6 0 42 48 118 4 3 89 118 244 4 0 41 49 120 2 3 74 119 246 2 0 40 50 122 0 3 60 120 248 0 0 39 51 123 8 3 47 121 249 8 0 38 52 125 6 3 34 122 251 6 0 37 5...

Страница 51: ...s The Control Diagnostics menus allow the installer to see the current status of all DXM2 control switch inputs values of all temperature sensor inputs control voltage ECM blower internal flow center...

Страница 52: ...Start Did Unit Attempt to Start Did Unit Lockout at Start up Unit Short Cycles Only Fan Runs Only Compressor Runs Did unit lockout after a period of operation Does unit operate in cooling Unit is OK S...

Страница 53: ...ity with hydrometer X Improper low temperature setting 30 F vs 10 F Clip LT1 jumper for antifreeze 10 F use X Water t emperature out of range Bring water temp within design parameters X X Bad thermist...

Страница 54: ...check static vs blower table Too much cold vent air bring entering air temp within design parameters No Fault Code Shown X X No compressor operation See Only Fan Operates X X Compressor overload Check...

Страница 55: ...p backfill ground moisture High Head Pressure X Reduced or no air flow Check for dirty air filter and clean or replace in heating Check fan motor operation and airflow restrictions Too high of externa...

Страница 56: ...r Check capacitor X X Thermostat wiring Check thermostat wiring at or DXM2 Put in Test Mode and then jumper Y1 and W1 to R to give call for fan compressor and electric heat Unit Doesn t Operate in Coo...

Страница 57: ...Water to Water units only Temp Diff Temp Diff Water to Water units only Water to Water units only Temp Diff Heating Description Notes Cooling COMPRESSOR DISCHARGE SUCTION HWG AIR COIL EXPANSION VALVE...

Страница 58: ...LW E XQTXDOL HG SHUVRQQHO 0ROG IXQJXV RU EDFWHULD GDPDJHV RUURVLRQ RU DEUDVLRQ RI WKH SURGXFW 3URGXFWV VXSSOLHG E RWKHUV 3URGXFWV ZKLFK KDYH EHHQ RSHUDWHG LQ D PDQQHU FRQWUDU WR 0 V SULQWHG LQVWUXFWLR...

Страница 59: ...59 climatemaster com PRELIMINARY Tranquility 30 Digital TE Series IOM 60Hz HFC 410A Rev 3 Aug 2 0 1 2 B Notes...

Страница 60: ...limateMaster s Customer Service Department at 1 405 745 6000 for specific information on the current design and specifications Statements and other information contained herein are not express warrant...

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