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Instruction of Fully Pneumatic Filling Machine of SGY Series

 

 

 

 

 

 

 

2-3 Fault Analysis and Troubleshooting    

 

 

Symptom 

 

 

Analysis 

 

 

Troubleshooting  

 

 

The machine 

 

 

fails 

 

 

Check whether the air pressure collar is open  

 

Open it   

 

Check  whether  the  air  source  is   

open 

 

(compressor)  

 

Open it  

 

Check whether the value on air pressure meter is 

within the correct range  

 

Adjust it to 0.4-0.5MPa  

 

Check whether there is leakage on the pipe joint or damage 
on air lines 

 

 

Insert the pipe again or change 
another one 

 

 

Check whether the air amount is adjusted to the 
minimum (tightened too much) via the front valve 
and behind valve   

 

Adjust the valves to the working 
status   

 

Check  whether  the  air  amount  on  the  fill  head 
cylinder is adjusted to the minimum (tightened too 
far)   

 

Adjust the throttle to the working 

status   

 

Check  cleanliness  of  the  machine.  Product  may 
be  hardened,  tacky,  or  sticky,  causing  rotary 
assemble or main piston to be stuck   

 

Clean the machine  

 

Filling is not 

even 

 

 

Check for air leakage in all air line connections.  

 

Fasten each joint  

 

Check for leakage in the product chamber   

 

Replace o-rings  

 

Check product level inside hopper  

 

Add product   

 

Check for correct speeds during filling and 
drawing actions  

 

Adjust the front valve and  
behind valve to the stable status  

 

Check whether the material viscosity is even  

 

Make materials be even  

 

  

 

Содержание SGY Series

Страница 1: ...down cleaned sanitized and lubricated with H3 food grade lubricant prior to use A recommended lubricant has been provided Please note the hose provided is NOT sanitary hose unless specifically request...

Страница 2: ...rking Principle 3 1 5 Working Process 4 1 6 Available Range 4 Chapter 2 Operation Instruction 6 2 1 Preparation 6 2 2 Operation Method 7 2 3 Fault Analysis and Troubleshooting 8 2 4 Safety Instruction...

Страница 3: ...ty finish 2 You can operate it safely and easily and adjusting the filling amount can be performed within the range as required with high accuracy 3 Its reasonable layout enables you to easily disasse...

Страница 4: ...to move the piston forward which dispenses material for filling the speed can be adjusted by the Behind valve after that the fill head cylinder moves downwards to close the discharge valve to prevent...

Страница 5: ...T joint 4 Stainless clamp 5 Draw hose 6 Product chamber 7 Automatic Semiautomatic switch 8 Forward speed valve 9 Return speed valve 10 Air gauge 11 Air regulator 12 Protective covering 13 Rotating han...

Страница 6: ...desired 3 Turn the hand wheel to adjust the variable sensor to desired range 4 Check to ensure that the operation switch is set to Semiautomatic use the foot pedal to control the cycle measure the obt...

Страница 7: ...4 To make an adjustment you can loosen the locking handle on the adjustment sensor rotate the handwheel take note of the value on the position display and fasten the handle 5 Adjust the front valve fo...

Страница 8: ...oo much via the front valve and behind valve Adjust the valves to the working status Check whether the air amount on the fill head cylinder is adjusted to the minimum tightened too far Adjust the thro...

Страница 9: ...n the air lines 6 Fasten screws of all parts 7 Never clean the filler via harsh or abrasive cleaners to protect the machines integrity 8 Never cycle the filler without a product 9 Never put hard mater...

Страница 10: ...3 Machine Specification 3 1 SGY 5000 O Seal ring Listing Single Head 113 Fill head 148 fill head supply tank hopper 275 fill head 224 supply tank hopper 120 fill head nozzle 108 middle oring 107 midd...

Страница 11: ...0 34 2 0 oz 10ml 60ml 0 4 0 6 1 2 0 50 31x10x19 35 SGY 120 1 0 4 0 oz 30ml 120ml 0 4 0 6 1 2 0 50 34x14x19 37 SGY 250 1 5 8 5 oz 45ml 250ml 0 4 0 6 1 2 0 50 36x15x19 56 SGY 500 2 5 16 9 oz 75ml 500ml...

Страница 12: ...atic Filling Machine of SGY Series 3 3 SGY Series Machine Dimensions MODELS SGY 2500 SGY 5000 Dimensions may vary by model MODELS SGY 60 SGY 120 SGY 250 Dimensions may vary by model MODELS SGY 500 SGY...

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