OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC1019 ISS 1
1/4”AIR RATCHET WRENCH
MODEL NO: CAT205
PART NO: 3120522
Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1019 ISS 1 1 4 AIR RATCHET WRENCH MODEL NO CAT205 PART NO 3120522 ...
Страница 2: ...of yourself and that of others around you and you can look forward to your purchase giving you long and satisfactory service Please keep these instructions in a safe place for future reference SPECIFICATION Model Number CAT205 Part Number 3120522 Drive Type 1 4 Square Max Torque 30 ft lb 41 Nm Dimensions L x W x H 176 x 49 x 41 mm Weight 0 55 kg Max Operating Pressure 90 psi 6 2 bar Air Consumptio...
Страница 3: ...ess appropriately Do not wear loose clothing or jewellery Tie long hair out of the way 3 Keep children and visitors away Do not let children handle the tool 4 DO NOT operate the tool where there are flammable liquids or gases USE OF AIR POWERED TOOLS 1 Stay alert and use common sense do not operate the tool when you are tired or under the influence of alcohol drugs or medication 2 ALWAYS wear eye ...
Страница 4: ...operating abnormally 14 This tool should be serviced at regular intervals by qualified service personnel 15 Avoid damaging the tool for example by applying excessive force of any kind 16 ALWAYS maintain the tool with care Keep it clean for the best and safest performance 17 Quick change couplings should not be located at the tool They add weight and could fail due to vibration 18 DO NOT force or m...
Страница 5: ... is used it will keep air tools in good condition but should be regularly checked and topped up with oil CLARKE airline oil should be used and the lubricator be adjusted to approx 2 drops per minute Use only clean dry regulated compressed air as a power source WARNING COMPRESSED AIR CAN BE DANGEROUS ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND A COMPRESS...
Страница 6: ...upply A build up of moisture or oil in the air compressor will accelerate wear and corrosion in the air tool Ensure any moisture is drained from the compressor daily and the inlet filter is kept clean If an unusually long air hose is required over 8 metres the line pressure or the hose inside diameter may need to be increased by up to 15 psi to maintain air pressure at the tool Never exceed the ma...
Страница 7: ...rts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PRODUCT OVERVIEW 1 Forward Reverse Switch 3 Trigger 2 1 4 Square Drive Shaft 4 Air Inlet 5 Airline connector ...
Страница 8: ...ps of oil through the tool before use It can be entered through the airline connector or via the hose at the nearest connection to the air supply 6 Connect the other end of the hose to the compressor 7 Turn on the air supply and check for air leaks Rectify any found before proceeding Set the working pressure to 90psi 6 2 bar for best performance PTFE tape may be useful for sealing threaded connect...
Страница 9: ...e nut Take care that the socket is firmly engaged 3 Squeeze the trigger against the body of the tool to start 4 Release the trigger to stop the tool 5 ALWAYS ensure the tool has stopped before putting it down 6 When releasing very tight fastenings initially break loose by hand Squeeze the trigger and the air tool will complete the job 7 If necessary use penetrating oil to assist in freeing off rus...
Страница 10: ...r tool 3 Shut down the compressor at the end of the work session and drain daily as recommended STORAGE When not in use disconnect from the air supply clean store in a safe dry place If the tool is to be stored or is idle for longer than 24 hours run a few drops of CLARKE air line oil into the air inlet and run the tool for 5 seconds in order to lubricate the internal parts When storing replace th...
Страница 11: ...EANING 1 Grit or gum deposits in the tool may reduce efficiency 2 After extensive use remove the inlet screen filter and flush out the mechanism with gum solvent oil or an equal mixture of CLARKE air line oil and paraffin Allow to dry before use 3 If the tool still runs erratically or becomes inefficient and the air supply is of good quality it may be necessary to dismantle the air motor and repla...
Страница 12: ...ore using Tool runs slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Air line regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for blockage and clean it if necessary Drip a few drops of air tool lubricat ing oil into air inlet 2 Adjust in line regulator to open position 3 Operate tool in short bursts Tool will not run Air flows free...
Страница 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...
Страница 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS DIAGRAM ...
Страница 15: ...E catalogue CLARKE Air Line Oil part no 3050825 is available from your CLARKE dealer No Description No Description 1 Main housing 22 Gear seat 2 O ring 23 Hex nut 3 Valve stem 24 Bushing 4 Spring 25 Needle bearing 5 O ring 26 Eccentric shaft 6 Screw nut 27 Drive bushing 7 Air inlet 28 Ratchet housing 8 Trigger 29 Ratchet yoke 9 Pin 30 F R knob 10 Bearing 31 Spring 11 Rear plate 32 Sleeve 12 Pin 33...
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