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OPERATING & MAINTENANCE

INSTRUCTIONS

MIG110E - MIG135TE - MIG151TE

MIG110EN - MIG130EN - MIG160EN

0204

MIG WELDERS

Содержание 6014530

Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS MIG110E MIG135TE MIG151TE MIG110EN MIG130EN MIG160EN 0204 MIG WELDERS MIG WELDERS...

Страница 2: ...ts 15 Welding Shield 16 Installing the Welding Wire 16 Connecting the Gas Supply 18 Preparation for Use Electrical Connections 19 Welding Gas Settings 20 Setting the Controls 20 Welding Wire Preparati...

Страница 3: ...UARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the...

Страница 4: ...REA Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply cabl...

Страница 5: ...evel 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase...

Страница 6: ...space A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death...

Страница 7: ...during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are further than 10m but can be ignited by spa...

Страница 8: ...f sparks 2 Eye and head protection Protect eyes from exposure to arc NEVER look at an electric arc without protection Welding helmet or shield containing a filter plate shade no 12 or denser must be u...

Страница 9: ...ing or spot welding operations 3F TO PROTECT AGAINST SHOCK Keep body and clothing dry Never work in damp area without adequate insulation against electrical shock Stay on a dry duckboard or rubber mat...

Страница 10: ...so equipped the electrode wire becomes electrically LIVE when the power source switch is ON and welding gun switch is closed Never touch the electrode wire or any conducting object in contact with th...

Страница 11: ...use a proper welding face shield or helmet with suitable filter lenses Proper gloves and working clothes should be worn at all times ALWAYS check that the pressure regulator and gauges where fitted a...

Страница 12: ...rch at any person or animal NEVER touch the MIG torch nozzle until the welder is switched OFF and the nozzle has been allowed to cool off NEVER connect disconnect or attempt to service the MIG torch u...

Страница 13: ...t upon the selected wire feed speed To protect the weld pool from oxidation and impurities during the welding process a shielding gas flows over and around the weld pool This gas flow must be sufficie...

Страница 14: ...se Rating The fuse in the plug must be replaced with one of the same rating 13 amps and this replacement must be ASTA approved to BS1362 B MIGs 151TE and 160EN ONLY Connect the mains lead through a su...

Страница 15: ...to torch a2 110EN 130EN 160EN 0 6 0 8mm 1 00mm fitted to torch a3 135TE 151TE 0 8 1 0mm 0 6mm fitted to torch b 2xScrews for fixing Handle c 4xSelf Tapping Screws with flat washers for fixing feet d...

Страница 16: ...ld Mini Mild Steel wire spools are supplied with the machine others must be purchased separately See Accessories or your Clarke dealer for full details 1 IMPORTANT Ensure that the gas and electrical s...

Страница 17: ...ow and pull out any wire that has been left in the wire liner 11 5 If you are changing the size of wire you must also select the appropriate groove on the feed roller 6 see Fig 3A To change to the oth...

Страница 18: ...assist the wire as it is fed through to the wire liner and contact tip Fig 4 D The Gas Supply MIG 110E 135TE and 151TE ONLY NOTES These models require the gas bottle and regulator to be fitted A mini...

Страница 19: ...from the cylinder outlet and screw on the regulator 14 fully BUT DO NOT OVERTIGHTEN 2 Simply push the gas hose at the rear of the machine into the gas regulator outlet as far as possible and release T...

Страница 20: ...o the 0 zero position whenever you finish welding or when changing gas cylinders C Set the Controls 1 Models 110E 110EN 130EN 135EN These models are provided with two 2 position switches and a rotary...

Страница 21: ...Attach the Earth Lead Attach the earth lead to the workpiece with the earth clamp as close to the point of weld as possible without it being intrusive Ensure there is good contact if necessary clean t...

Страница 22: ...e the welding speed and or current flow as required until a satisfactory weld is achieved Listen to the sound made An irregular crackling sound denotes too high a wire speed Decrease the speed until a...

Страница 23: ...ONENTS DISCONNECT THE POWER SUPPLY BEFORE ALL INSPECTIONS AND MAINTENANCE OPERATIONS BEWARE HOT SURFACES ALWAYS LET THE POWER SUPPLY COOL DOWN BEFORE ACCESSING INTERNAL COMPONENTS WELDING SHIELD Alway...

Страница 24: ...1 MIN 5 6 1 MIN 5 6 0 8 1 0 2 MIN 5 6 2 MIN 5 6 1 0 2 0 1 MAX 6 1 MAX 6 2 0 3 0 2 MAX 7 2 MAX 7 STEEL A B C 0 8 1 MIN 8 9 1 0 2 0 2 MIN 9 2 0 3 0 1 MAX 9 Workpiece Thickness mm Welding Position Wire...

Страница 25: ...2 7 MAX 2 7 3 0 MAX 3 7 8 MAX 3 7 8 STEEL A B C 0 9 MIN 1 5 6 0 9 1 0 MIN 2 5 6 1 0 1 2 MIN 3 5 6 1 2 2 0 MAX 1 6 2 0 3 0 MAX 2 7 3 0 MAX 3 7 8 A B C 1 0 1 5 MIN 1 9 1 5 2 0 MIN 2 9 2 0 2 5 MIN 3 9 2...

Страница 26: ...d specifications contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice ALWAYS CONSULT THE...

Страница 27: ...27 WIRING DIAGRAMS MIG 110E MIG 110EN...

Страница 28: ...WIRING DIAGRAMS MIG 130EN MIG 135TE 28...

Страница 29: ...WIRING DIAGRAMS MIG 151TE MIG 160EN 29...

Страница 30: ...EM22710043 Cable Clamp EM21605010 Left Access Panel EM33705217 Front Panel EM33710165 Right side Upper Panel EM33705216 Rear Panel EM33715063 Wire Feed Roll Knurled EM33805001 Front Plastic Frame EM2...

Страница 31: ...PARTS DIAGRAM MIG 110E 31...

Страница 32: ...EM22710043 Cable Clamp EM21605010 Left side Panel EM33705217 Front Panel EM33710165 Right side Upper Panel EM33705216 Back Panel EM33715063 Wire Feed Roll Knurled EM33805001 Front Plastic Frame EM216...

Страница 33: ...PARTS DIAGRAM MIG 110EN 33...

Страница 34: ...Wire Feeders EM44400001 P C Board EM22710043 Cable Clamp EM21605010 Left Access Panel EM33705217 Front Panel EM33710165 Wheels axle EM55200014 Right side Upper Panel EM33705216 Rear Panel EM33715063 W...

Страница 35: ...PARTS DIAGRAM MIG 130EN 35...

Страница 36: ...0012 Plastic Wire Feeder EM44400001 P C Board EM22710043 Cable Clamp EM21605010 Left Access Panel EM33705217 Front Panel EM33710165 Wheels axle EM55200014 Right side Upper Panel EM33705216 Rear Panel...

Страница 37: ...PARTS DIAGRAM MIG 135TE 37...

Страница 38: ...0012 Plastic Wire Feeder EM44400013 P C Board EM22710037 Switch EM22205001 Cable Clamp EM21605010 Left side Panel EM33705217 Front Panel EM33710194 Wheels axle EM55200014 Right side Upper Panel EM3370...

Страница 39: ...PARTS DIAGRAM MIG 151TE 39...

Страница 40: ...r EM44400013 P C Board EM22710043 Switch EM22205001 Cable Clamp EM21605010 Left side Panel EM33705217 Front Panel EM33710194 Wheels axle EM55200014 Right side Upper Panel EM33705216 Back Panel EM33715...

Страница 41: ...PARTS DIAGRAM MIG 160EN 41...

Страница 42: ...UARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the...

Страница 43: ...on Mix 6000660 For welding Stainless Thin Sheet MS 3 Welding Tips 0 6mm pack of 5 8132260 0 8mm pack of 5 8132270 4 Gas Regulator 8132000 In addition to the above your Clarke dealer can provide you wi...

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