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User’s Manual

Nitrogen
Generator

NiGen HF -
NiGen LCMS

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Содержание NiGen HF

Страница 1: ...User s Manual Nitrogen Generator NiGen HF NiGen LCMS...

Страница 2: ...2 Safety 4 3 Description of the generator 6 4 Installation area requirements 12 5 Installation 14 6 Disassembly and transport 19 7 Use 20 8 Maintenance 28 9 Troubleshooting 33 10 Guarantee 37 11 Decl...

Страница 3: ...onents and in particular is aware of the safety as pects of compressed air and nitrogen The margin of the text contains the following symbols indicating m compulsory safety standards to be observed c...

Страница 4: ...le it is connected to the electrical mains RISK OF FATAL INJURY BY ELECTROCUTION e Repairs and inspections must be carried out exclusively by QUALIFIED PER SONNEL in the event of faults which cannot b...

Страница 5: ...alous pressure a safety valve which operates independently of the control system prevents it exceeding 10 5 bar 152 psi 2 4 Technical assistance The CLAIND technical assistance can be contacted as fol...

Страница 6: ...HF the forniture includes n 1 brass fitting for copper tube external diameter1 4 3 2 Technical specifications 3 2 1 Nitrogen the flow rate is given at 20 C and 1 atm purity referred to residual oxygen...

Страница 7: ...fications for Class 1 4 1 ISO 8573 1 Pressure minimum 8 5 bar 120 psi maximum 10 bar 145 psi Flow rate NiGen HF 0 36 Nl min 36 slpm NiGen LCMS 40 0 100 Nl min 100 slpm NiGen LCMS 100 250 Nl min 250 sl...

Страница 8: ...pending on model 115 Vac 10 1ph 60Hz 1 9 kVA or 230 Vac 10 1 ph 50Hz 1 6 kVA or 230 Vac 10 1 ph 60Hz 1 9 kVA Nitrogen outlet G 1 4 female Air outlet not applicable to NiGen HF 0 NiGen LCMS 40 0 and Ni...

Страница 9: ...l unit it is the user interface by way of the touch screen B FRONT PANEL removable for maintenance operations C FULL TURN WHEELS Width 44 cm 17 3 Depth 110 cm 43 3 Height 130 cm 51 1 Weight NiGen HF 0...

Страница 10: ...Description of the generator 10 FIGURE 3 3 1 Front view...

Страница 11: ...onnection for the condensation drain line Not used for NiGen HF 0 NiGen LCMS 40 0 and NiGen LCMS 100 G AIR OUTLET pneumatic connection for an optional line for compressed air produced by the compresso...

Страница 12: ...ntilation air flow must be provided to main tain acceptable oxygen content in the ambient Don t seal the rooms 4 2 2 Temperature e This paragraph is able only for these models NiGen LCMS 40 1 and NiGe...

Страница 13: ...minimum ventilations The maximum difference between the environmental temperature and the room temperature with the generator must be 5 C if in the room there aren t windows ensure that there is an p...

Страница 14: ...wall of the crate as an unloading ramp e If possible store the packaging to ensure adequate protection when moved in the future 5 1 3 Positioning When choosing the installation area for the generator...

Страница 15: ...oil residue dust scaling and humidity it is recommended to use clean and or treated pipelines for final gas distribution CONNECTION Locate the nitrogen coupling marked NITROGEN OUTLET at the rear of t...

Страница 16: ...ng marked AIR INLET at the rear of the gen erator Connect the line m The compressed air supply to the generator may not exceed 10 5 bar 152 psi Nitrogen outlet flow Nl min Max available air outlet flo...

Страница 17: ...served The electrical installation must comply with current standards in particular re garding the protection line ground wire c Recommendations for correct installation do not use extension leads ada...

Страница 18: ...or generator fault even temporary is not admissible a pneumatic panel should be envisaged to enable provisional activation of a reserve gas source to tally or partially automatic 5 6 Packaging disposa...

Страница 19: ...nk removing the air outlet plug par 3 3 2 and acting on the air outlet pressure regulator as described at par 7 9 2 Plug again the air outlet carefully detach the pneumatic connections 6 2 Transport e...

Страница 20: ...meters The table shows the function of the various keys on the screen Key Function CPU access to CPU menu PREVIOUS go to previous page NEXT go to following page ALARM access to list of alarms WARNING...

Страница 21: ...press on the touch screen with sharp objects START start the production of gas STOP stop the production of gas INCREASE increase the value DECREASE decrease the value ADD add one digit DELETE delete...

Страница 22: ...Use 22 7 2 Menus The following chart shows the accessible menus for the operator...

Страница 23: ...nds normal production showing the following page 6 from this point the nitrogen is available for the line by opening the valve closed in point 2 e WARNING On initial start up the internal nitrogen sto...

Страница 24: ...page appears 7 5 Nitrogen production To start production press the operation key START The following page appears 7 6 Stop the generator At any time during production the generator can be stopped by...

Страница 25: ...sts approximately one minute the display shows the following page 7 7 Generator shutdown After stopping the generator par 7 6 wait for the system to complete depres surization approximately 1 minute t...

Страница 26: ...odifying the parameters affects plant operation Make sure you are fully aware of the effects of any changes before modifying the parameters 7 9 1 Adjusting the nitrogen delivery pressure e the pressur...

Страница 27: ...the outlet pressure par 7 8 7 9 2 Adjusting the air outlet pressure Only for NiGen HF 1 and NiGen LCMS 40 1 e the pressure can be adjusted from 0 to 8 bar from 0 to 116 psi remove the front panel iden...

Страница 28: ...nce operations required on the generator are listed at par 8 3 8 1 Maintenance counters display Press the MENU key then press MAINTENANCE the following page is displayed scroll down the pages using th...

Страница 29: ...nerator NiGen HF NiGen LCMS 29 To exit this menu press the ESC key e When CNT of CMP01 reaches the setting hours of MAINTENANCE CNT a WAR NING will be displayed to recommend the related maintenance in...

Страница 30: ...0 4000 h 0 8000 h 0 12000 h 0 16000 h 422 93 0025 Maintenance kit 2000 4000 h 1 1 1 1 422 93 0026 Maintenance kit 6000 8000 h 1 1 1 422 93 0027 Maintenance kit 10000 12000 h 1 1 422 93 0028 Maintenan...

Страница 31: ...rmed by authorized personnel 8 3 1 NiGen HF 1 and NiGen LCMS 40 1 Components use versus maintenance plan Component part number Description 2000 h 4000 h 6000 8000 R0539021 Intake air filter cartridge...

Страница 32: ...ge Syntesi 20 micron 1 1 1 1 R0539024 Dumping feet kit 3 pie ces 1 1 R061084 CMS silencer 3 8 1 R700 M4 7060 Compressed air cooler 1 R0539025 Maintenance compres sor kit 1 R0539027 Maintenance compres...

Страница 33: ...condition that may require the intervention of the operator but gas production is not shut down In WARNING status an acoustic signal is emitted the following page is displayed ERROR It indicates a co...

Страница 34: ...WARNING To visualize a warning message press on the WARNING symbol the following page will appear Active warnings are those highlighted to find the activated warning scroll down the pages using the NE...

Страница 35: ...values of the parameters and has restored the default values contact service in order to set the correct values of the parameters W 01 low nitrogenoutlet pressure outlet nitrogen pressure below thresh...

Страница 36: ...pressure above maxi mum acceptable value only for NiGen LCMS 40 0 NiGen LCMS 100 NiGen HF 0 decrease inlet air pressure E 03 compressor tempe rature high compressor box temperature above threshold on...

Страница 37: ...costs for technicians to visit the client s premises The guarantee covers exclusively COSTS DERIVING FROM MANUFACTURING DEFECTS and does not include 1 Use of non original consumable or spare sparts 2...

Страница 38: ...3 NiGen HF 1 115 VAC 60Hz 422 02 0450 3 NiGen HF 1 230 VAC 50Hz 422 02 0460 3 NiGen HF 1 230 VAC 60Hz 422 02 0310 3 NiGen HF 0 alla quale questa dichiarazione si riferisce conforme con quanto stabilit...

Страница 39: ...Nitrogen Generator NiGen HF NiGen LCMS 39 12 Notes...

Страница 40: ...Claind srl Via Regina 24 22016 Tremezzina Loc Lenno CO Italy Tel 39 0344 56603 Fax 39 0344 56627 e mail service claind it UM NiGen HF NiGen LCMS en J fm...

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