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DISCO 8500C

(Tractor)

DISCO 8500C-6, -8

(JAGUAR)

(until serial no.: 652 01278)

DISCO, CORTO, VOLTO, LINER

Technical Systems

Содержание CORTO 250

Страница 1: ...DISCO 8500C Tractor DISCO 8500C 6 8 JAGUAR until serial no 652 01278 DISCO CORTO VOLTO LINER Technical Systems...

Страница 2: ...Hydraulic Electric System JAGUAR 8550C TIC 10 04...

Страница 3: ...Electric System 10 04 Chapter 1 JAGUAR 8500 C JAGUAR 8500 C 6 JAGUAR 8500 C 8 2 DISCO 8500 C 3 CORTO 8100 F T 4 LINER 3000 LINER 1550 TWIN LINER 650 TWIN 5 VOLTO 1050 VOLTO 870H 6 DISCO 3000TC TRC AS...

Страница 4: ...Hydraulic Electric System JAGUAR 8550C TIC 10 04...

Страница 5: ...tric circuit diagram 14 2 2 Function 16 2 3 Central terminal compartment 20 3 0 Installation information 24 3 1 Timing of drives 24 3 2 Installation of pinion units 25 3 3 Safety module 26 3 4 Tighten...

Страница 6: ...charge pressure 35 bar 0 75 litres 89 Right mower unit lock up valve unit 2 2 way solenoid valve closed when deenergized 90 Right mower unit raise lower hydraulic cylinder 91 Left mower unit fold in...

Страница 7: ...TIC JAGUAR 8550C Hydraulic Electric System 10 04 1 3 JAGUAR 8500 C 6 C 8 hydraulic circuit diagram...

Страница 8: ...other Bucher directional control valves 73 72 71 and 70 83 Pressure relief valve 180 bar left mower unit 86 Pressure relief valve 180 bar left mower unit 89 Right mower unit lock up valve unit 2 2 way...

Страница 9: ...round pressure All pressure gauges show a ground pressure of 50 bar with the mower units lowered working position Bucher 2 2 way valves under the cover 70 2 2 way solenoid valve fold out right and lef...

Страница 10: ...the left of the front attachments cylinder Jaguar 600 series on the right of the front attachments cylinder Accumulator behind the right hand cover 88 3 x right mower unit accumulator charge pressure...

Страница 11: ...TIC JAGUAR 8550C Hydraulic Electric System 10 04 1 7...

Страница 12: ...the non return valves 81 and 84 into cylinders 91 and 92 The side mounted mower units are now folded out and the starting protections are activated 6 Cylinders travel against their end stop Pressure s...

Страница 13: ...TIC JAGUAR 8550C Hydraulic Electric System 10 04 1 9 JAGUAR 8500 C 6 C8 hydraulic circuit diagram...

Страница 14: ...f 85 bar is reached while raising the pressure switch 94 normally open contact switches 3 The relays 12 and 15 now cut the power supply to the lock up valve units 89 99 and 109 The lock up valve units...

Страница 15: ...TIC JAGUAR 8550C Hydraulic Electric System 10 04 1 11 JAGUAR 8500 C 6 C8 hydraulic circuit diagram...

Страница 16: ...ve 50 goes to switch position B 4 Volume flow goes to hydraulic cylinders 103 The cylinders 103 raise the centre mower unit 5 Cylinders 103 travel to their end stop The pressure rises 6 When the press...

Страница 17: ...TIC JAGUAR 8550C Hydraulic Electric System 10 04 1 13 JAGUAR 8500 C 6 C8 hydraulic circuit diagram...

Страница 18: ...noid coil fold out right and left Disco 71 Solenoid coil fold in right and left Disco 72 Solenoid coil raise lower centre Disco 73 Left Disco raise lower solenoid coil 74 Right Disco raise lower solen...

Страница 19: ...TIC JAGUAR 8550C Hydraulic Electric System 10 04 1 15 Electric system Jaguar 8500C Disco 8500C 6 C 8...

Страница 20: ...ht Disco Actuate rocker switch 4 Earth is connected via pin 10 of connector 7 to relay 13 on terminal 85 and to the solenoid valve 74 Relay 13 connects earth to the solenoid valve 50 which goes to swi...

Страница 21: ...TIC JAGUAR 8550C Hydraulic Electric System 10 04 1 17 Electric system Jaguar 8500C Disco 8500C 6 C 8...

Страница 22: ...nal 85 as long as the pressure in the lift cylinders is 80 bar Relay 12 switches and cuts the power supply to the lock up valve units 89 99 and 109 This is necessary to make the mower units remain in...

Страница 23: ...TIC JAGUAR 8550C Hydraulic Electric System 10 04 1 19 Electric system Jaguar 8500C Disco 8500C 6 C 8...

Страница 24: ...side mounted mower unit solenoid valve 74 K2 Raise lower left side mounted mower unit solenoid valve 73 K3 Front mower unit solenoid valve 72 K4 Right mower unit lock up valve unit solenoid valve 89...

Страница 25: ...er right side mounted mower unit solenoid valve 74 K2 Raise lower left side mounted mower unit solenoid valve 73 K3 Front mower unit solenoid valve 72 K4 Right mower unit lock up valve unit solenoid v...

Страница 26: ...t located above the relays 19 Left terminal strip 19a Right terminal strip K1 Raise lower right side mounted mower unit solenoid valve 74 K2 Raise lower left side mounted mower unit solenoid valve 73...

Страница 27: ...550C Hydraulic Electric System 10 04 1 23 Pin assignment of switches in the CCT as seen from the rear S1 Stop switch S2 Disco fold in out switch S3 Left Disco raise lower switch S4 Right Disco raise l...

Страница 28: ...input module E 6 rows of pinions are provided in the mower head These are sub divided into four 4 versions and two B versions The B versions are marked with red paint at the bottom Left mower unit A...

Страница 29: ...pinion units 7 Flange 13 Pinion shaft Pinion unit A The marking M on the pinion shaft 13 the tooth centre Z and the centre of the flange bore must be aligned Pinion unit B The marking M on the shaft t...

Страница 30: ...1 26 10 04 3 3 Safety module S Breaking point for cases of sudden load S1 Safety screw when sudden loads occur and the pinion has been sheared off the shaft this screw holds both parts together and t...

Страница 31: ...10 04 1 27 3 4 Tightening torques Item Remark Tightening torque 1 M 10x30 bolt 85 Nm 2 M 10x20 countersunk head bolt 70 Nm 3 M 10x19 bolt 85 Nm 4 M 10x55x45 countersunk head bolt 70 Nm 5 M 20x30 chee...

Страница 32: ...Hydraulic Electric System JAGUAR 8550C TIC 1 28 10 04 4 0 Drive diagram...

Страница 33: ...0 Hydraulic System 2 1 1 Hydraulic circuit diagram 2 2 0 Electric System 4 2 1 Electric circuit diagram 4 3 0 Installation information 6 3 1 Timing of drives 6 3 2 Installation of pinion units 7 3 3...

Страница 34: ...linder for front mower units 3 Cylinder for front mower units 4 Oil pressure switch set to 190 bar 5 Flow divider 6 Cylinder with 3 2 way directional control valve Raise lower side mounted mower units...

Страница 35: ...TIC DISCO 8550C Tractor Hydraulic Electric System 10 04 2 3...

Страница 36: ...nder right Activating deactivating the transport stop Deactivating the transport stop Press both 0 keys simultaneously Both LEDs L light up the two 2 2 way solenoid valves 6 and 7 on the cylinder are...

Страница 37: ...TIC DISCO 8550C Tractor Hydraulic Electric System 10 04 2 5 DISCO 8500 C tractor electric circuit diagram...

Страница 38: ...dition to the drive input module E 6 rows of pinions are provided in the mower head These are sub divided into four 4 versions and two B versions The B versions are marked with red paint at the bottom...

Страница 39: ...of pinion units 7 Flange 13 Pinion shaft Pinion unit A The marking M on the pinion shaft 13 the tooth centre Z and the centre of the flange bore must be aligned Pinion unit B The marking M on the sha...

Страница 40: ...TIC 2 8 10 04 3 3 Safety module S Breaking point for cases of sudden load S1 Safety screw when sudden loads occur and the pinion has been sheared off the shaft this screw holds both parts together an...

Страница 41: ...ystem 10 04 2 9 3 4 Tightening torques Item Remark Tightening torque 1 M 10x30 bolt 85 Nm 2 M 10x20 countersunk head bolt 70 Nm 3 M 10x19 bolt 85 Nm 4 M 10x55x45 countersunk head bolt 70 Nm 5 M 20x30...

Страница 42: ...Hydraulic Electric System DISCO 8550C Tractor TIC 2 10 10 04 4 0 Drive diagram...

Страница 43: ...nit Standard Disco 3000FC Side mounted mower units Identical with Disco 300C except for the frame the drive and the feed drum Figure Push type pull type combination Front mower unit Standard Disco 300...

Страница 44: ...Hydraulic Electric System DISCO 8550C Tractor TIC 2 12 10 04...

Страница 45: ...on the left hand drive 6 1 2 5 Shutting down the left hand drive 6 1 2 6 Raising the left CORTO 6 1 2 7 Lowering the left CORTO 8 1 2 8 Raising the right CORTO 8 1 2 9 Lowering the right CORTO 8 1 2...

Страница 46: ...1 Non return valve left 82 Hydraulic cylinder left CORTO starting protection 83 Pressure relief valve 180 bar 84 Non return valve right 85 Hydraulic cylinder right CORTO starting protection 86 Pressur...

Страница 47: ...TIC CORTO 8100 F T Hydraulic Electric System 10 04 3 3 CORTO 8100 F...

Страница 48: ...sure switch 93 actuates the solenoid valves 72 and 73 Oil flows to the hydraulic cylinders 91 and 92 The hydraulic cylinders retract Consequently the side mounted mower units are folded to the front i...

Страница 49: ...TIC CORTO 8100 F T Hydraulic Electric System 10 04 3 5 CORTO 8100 F...

Страница 50: ...shut down 1 2 4 Switching on the left hand drive Actuate rocker switch 2 Earth is connected to relay 17 on terminal 85 and to solenoid valve 71 Relay 17 connects earth to relay 15 and to the 4 3 way...

Страница 51: ...TIC CORTO 8100 F T Hydraulic Electric System 10 04 3 7 CORTO 8100 F...

Страница 52: ...ion Actuate rocker switch 4 Earth is connected to relay 16 on terminal 85 and to solenoid valves 72 and 73 Relay 16 connects earth to relay 15 and to the 4 3 way solenoid valve 50A Relay 15 cuts the c...

Страница 53: ...TIC CORTO 8100 F T Hydraulic Electric System 10 04 3 9 CORTO 8100 F...

Страница 54: ...ght CORTO starting protection 86 Pressure relief valve 180 bar 87 Pressure gauge CORTO right hand load relief 88 Accumulator right hand pre loaded to 210 bar 89 Lock up valve unit on right side electr...

Страница 55: ...TIC CORTO 8100 F T Hydraulic Electric System 10 04 3 11 CORTO 8100 T...

Страница 56: ...t on the tractor Oil flows into hydraulic cylinders 82 85 91 and 92 Upon reaching the end position or 80 bar the oil pressure switch 79 connects earth to relay 6 Relay 6 connects the current supply to...

Страница 57: ...TIC CORTO 8100 F T Hydraulic Electric System 10 04 3 13 CORTO 8100 T...

Страница 58: ...the left hand drive Actuate rocker switch 2 Solenoid valve 103 is energized Lock up valve unit 103 is opened and oil can flow into cylinder 78 upon actuation of the tractor hydraulics and switch on th...

Страница 59: ...TIC CORTO 8100 F T Hydraulic Electric System 10 04 3 15 CORTO 8100 T...

Страница 60: ...Hydraulic Electric System CORTO 8100 F T TIC 3 16 10 04...

Страница 61: ...separately 20 1 3 6 Setting the sequential control on the turning area 22 1 4 Learning the limit stops setting of basic values 24 1 4 1 Execution 24 1 5 Checking in case of malfunctions 26 1 6 Install...

Страница 62: ...hydraulic cylinder 13 Raise lower front rotors hydraulic cylinder 14 Swath width front narrower wider hydraulic cylinder 15 Raise lower rear rotors hydraulic cylinder 16 Quick release coupling on trac...

Страница 63: ...TIC LINER Hydraulic Electric System 10 04 4 3 LINER 3000...

Страница 64: ...TIC 4 4 10 04 1 1 3 Valve block 21 Key to diagram M1 Circulation blocking solenoid valve master valve M4 Lower front rotors solenoid valve M5 Raise front rotors solenoid valve X John Deere screw cons...

Страница 65: ...TIC LINER Hydraulic Electric System 10 04 4 5 Valve block 21 master valve raise lower front rotors...

Страница 66: ...lectric System LINER TIC 4 6 10 04 1 1 4 Valve block 22 Key to diagram M2 Lower chassis solenoid valve M3 Raise chassis solenoid valve M6 Front rotors wider solenoid valve M7 Front rotors narrower sol...

Страница 67: ...TIC LINER Hydraulic Electric System 10 04 4 7 Valve block 22...

Страница 68: ...rotors solenoid valve M6 Front rotors wider solenoid valve M7 Front rotors narrower solenoid valve M8 Raise rear rotors solenoid valve M9 Lower rear rotors solenoid valve M10 Lower rear rotors soleno...

Страница 69: ...ts The valve insert part no 631 444 0 is built into the solenoid valves M3 M6 M7 and M10 The valve insert part no 631 520 0 is built into solenoid valve M2 Attention When disassembling or replacing th...

Страница 70: ...rol Terminal 1 Switch On Off 2 Stop switch 3 Working position switch 4 Transport position switch 5 Swath width front switch 6 Swath width front switch 7 Raise front rotors switch 8 Lower front rotors...

Страница 71: ...TIC LINER Hydraulic Electric System 10 04 4 11 LINER 3000 electric system...

Страница 72: ...width front wider switch 6 Swath width front narrower switch 7 Raise front rotors switch 8 Lower front rotors switch 9 Turning area switch 10 LED light emitting diode After switching on the control te...

Страница 73: ...ntrol unit Shut down the control unit Control unit is shut down Emergency program Setting the basic values Setting the raise height Setting the turning are time Manual operation Normal operation Norma...

Страница 74: ...n Folding up the front rotors Press key 7 fold up front rotors Lowering the front rotors Press key 8 lower front rotors Increasing the front swath width Press key 5 increase working width Decreasing t...

Страница 75: ...TIC LINER Hydraulic Electric System 10 04 4 15...

Страница 76: ...changed Basic setting rotor height adjustment and time adjustment on the turning are not possible Switching back and forth between the Raise front rotors and Lower front rotors functions is not possib...

Страница 77: ...TIC LINER Hydraulic Electric System 10 04 4 17...

Страница 78: ...ltaneously for approx 3 seconds The flashing mode of LED 10 changes Go to the desired rotor positions using keys 5 8 Key 5 Raising the rear rotors Key 6 Lowering the rear rotors Key 7 Raising the fron...

Страница 79: ...TIC LINER Hydraulic Electric System 10 04 4 19...

Страница 80: ...king position Now either press key 9 all rotors are raised or press key 8 all rotors are lowered to their working position 1 3 5 Raising the front rotors separately Separately raising the front rotors...

Страница 81: ...TIC LINER Hydraulic Electric System 10 04 4 21...

Страница 82: ...leased The time between lowering the front rotors and lowering the rear rotors has now been stored Raising the rotors Briefly press key 9 when driving out of the turning area After this within 3 secon...

Страница 83: ...TIC LINER Hydraulic Electric System 10 04 4 23...

Страница 84: ...nd key 4 road travel simultaneously until the Liner hydraulics is active hydraulic noise During the setting process first the chassis is raised to working position To make the program continue the Ree...

Страница 85: ...y following this setting process a malfunction will occur When pressing key 9 at the end of the field all rotors are raised up to the programmed height when pressing key 9 lower rotors to working posi...

Страница 86: ...be between 0 5 and 4 5 volt Measuring range of angle transmitters 120 Signal voltage at 0 0 5 volt Signal voltage at 120 4 5 Volt The signal voltage requires that the supply voltage be correct the ang...

Страница 87: ...TIC LINER Hydraulic Electric System 10 04 4 27 1 6 Installing the angle transmitters 1 6 1 Front angle transmitter 1 6 2 Rear angle transmitter...

Страница 88: ...rear angle transmitter must be installed parallel to the frame The position of the notch K in the actuation lever must point towards the frame or upwards when the rotors are lowered see picture 1 6 4...

Страница 89: ...gle transmitters are automatically tested LED 10 lights up no fault LED 10 flashing once front angle transmitter defective LED 10 flashing twice rear angle transmitter defective LED 10 flashing three...

Страница 90: ...ellow service line hose coupler brake 3 Filter 4 Trailer brake valve with release valve and pre set pressure 5 Compressed air accumulator 20 litres 6 Dewatering valve manual 7 Empty coupling 8 Eye joi...

Страница 91: ...TIC LINER Hydraulic Electric System 10 04 4 31...

Страница 92: ...ng 2 2 2 way valve 10 bar adjustable 3 40 bar Rear lowering velocity 3 Pressure sequence valve 100 bar adjustable 70 210 bar Adapt ground speed 4 Lock up valve unit 5 Steered wheels 6 Rear rotors II 7...

Страница 93: ...TIC LINER Hydraulic Electric System 10 04 4 33 LINER 1550 Twin Profile...

Страница 94: ...on the tractor 2 Connection with a single acting control unit on the tractor 3 Hydraulic cylinder Fold rear rotor left or right 4 Hydraulic cylinder Raise front rotors 5 Hydraulic cylinder Raise rear...

Страница 95: ...in 3 2 1 Hydraulic System 1 Shut off tap 2 3 3 way valve 3 Orifice plate 1 8 mm 4 Orifice plate 1 8 mm 5 Hydraulic cylinder on left side in direction of forward travel 6 Hydraulic cylinder on right si...

Страница 96: ...ing or turning on a slope there are different pressures in the hydraulic cylinders 3 and 4 depending on the position of the implement The pressure relief valve 5 and two non return valves prevent a cr...

Страница 97: ...TIC LINER Hydraulic Electric System 10 04 4 37 The higher the pressure relief valve 5 is set the smaller the pressure difference and consequently the lifting force of hydraulic cylinders 3 and 4...

Страница 98: ...flow into two equal volume flows that flow to the hydraulic cylinders 3 and 4 via ports A and B These volume flows are kept constant by a pressure balance 8 in flow divider 2 This control action also...

Страница 99: ...sport to working position 4 2 2 Moving from working to transport position 6 3 0 VOLTO 870 H hydraulic system circuit diagram 9 4 0 VOLTO 1050 T hydraulic system 10 5 0 VOLTO 770 T hydraulic system 16...

Страница 100: ...ition 5 Orifice plate 1 5 mm 6 Flow divider 7 Longitudinal beam hydraulic cylinder 8 Longitudinal beam hydraulic cylinder 9 Right outside arm hydraulic cylinder 10 Left hand outside arm hydraulic cyli...

Страница 101: ...TIC VOLTO Hydraulic System 10 04 5 3 VOLTO 1050 H...

Страница 102: ...to working position Lower the sensing wheel to the ground using the three point hitch and set the three point hitch to the float position If the tractor has no float position remove the sensing wheel...

Страница 103: ...O Hydraulic System 10 04 5 5 Pull the white rope and fold the side arms fully to the outside using the double acting control unit Lower the inner side rotors to the ground using the single acting cont...

Страница 104: ...control unit must be in float position However the double acting control unit must be in neutral position i e not in float position 2 2 Moving from working to transport position Pull the red rope and...

Страница 105: ...Using the single acting control unit raise the side arms up to the stop To avoid damage when folding in the side arms always raise the rotors up to the stop Pull the white rope and fold in the side a...

Страница 106: ...e chassis using the single acting control unit Release the rope and let the side arms rest on the support using the single acting control unit Raise the machine fully at the front using the three poin...

Страница 107: ...coupling double acting 2 Shut off tap 3 Shut off tap left arm pivot point controlled by linkage 4 Lock up valve unit 5 Lock up valve unit 6 Arm hydraulic cylinder 7 Arm hydraulic cylinder 8 Hydraulic...

Страница 108: ...ock type ball valve Closed in working position open in transport position 11 Flow divider Distributes the volume flow evenly to the hydraulic cylinders 2a and 2b 12 Flow divider 13 Lock up valve unit...

Страница 109: ...TIC VOLTO Hydraulic System 10 04 5 11 VOLTO 1050 T...

Страница 110: ...cylinders 2 via the open stroke limiting valve 5 and the flow divider 11 While the hydraulic cylinders 2 are extended the block type ball valve 7 is closed After the end of the stroke of hydraulic cyl...

Страница 111: ...TIC VOLTO Hydraulic System 10 04 5 13 VOLTO 1050 T...

Страница 112: ...ylinder 2 directs the volume flow via the open stroke limiting valve 5 and port DW1 into the tank Volume flow goes to the hydraulic cylinders 1 of the outer arms via the open block type ball valve 7 T...

Страница 113: ...TIC VOLTO Hydraulic System 10 04 5 15 VOLTO 1050 T...

Страница 114: ...e Close for transport 7 Accumulator Pre stress 40bar Volume 0 16 litres 8 Block type ball valve Must be open when in working position Closed only during dispatch and repair 9 Lock up valve unit Preven...

Страница 115: ...TIC VOLTO Hydraulic System 10 04 5 17...

Страница 116: ...chronous raising 3 Hydraulic cylinder 4 Shut off tap Open while machine is in use Close for transport 5 Pressure relief valve Adjusting range 0 50 bar ex works setting 30 bar 6 Non return valve 7 Non...

Страница 117: ...slope there are different pressures in the hydraulic cylinders 1 and 3 depending on the position of the implement The pressure relief valve 5 and two non return valves prevent a cross flow from A to...

Страница 118: ...ydraulic System VOLTO TIC 5 20 10 04 6 1 Flow divider The higher the pressure relief valve 5 is set the smaller the pressure difference and consequently the lifting force of hydraulic cylinders 3 and...

Страница 119: ...TIC VOLTO Hydraulic System 10 04 5 21...

Страница 120: ...pen while machine is in use Close for transport 5 Pressure relief valve Adjusting range 0 50 bar ex works setting 30 bar 6 Non return valve 7 Non return valve 8 Pressure balance 9 Lock up valve unit F...

Страница 121: ...slope there are different pressures in the hydraulic cylinders 1 and 3 depending on the position of the implement The pressure relief valve 5 and two non return valves prevent a cross flow from A to...

Страница 122: ...ydraulic System VOLTO TIC 5 24 10 04 7 1 Flow divider The higher the pressure relief valve 5 is set the smaller the pressure difference and consequently the lifting force of hydraulic cylinders 3 and...

Страница 123: ...valve Is actuated mechanically by the left outer arm Is open in working position and closed in transport position 6 Block type ball valve Open while machine is in use Close for transport 7 Accumulator...

Страница 124: ...Hydraulic System VOLTO TIC 5 26 10 04...

Страница 125: ...TIC DISCO 3000 CORTO 3100 300 252 250 Hydraulic System 10 04 6 1 1 0 Hydraulic system circuit diagram for tractor pulled mower units DISCO 3000 TC TRC AS FG CORTO 3100 300 252 250 2...

Страница 126: ...100 300 252 250 Key to diagram 1 Chassis cylinder 2 Chassis cylinder 3 Drawbar Swing cylinder 4 Shut off tap 5 Lock up valve unit 6 Belt lift cylinder 7 Belt drive hydraulic pump 8 Belt drive hydrauli...

Страница 127: ...TIC DISCO 3000 CORTO 3100 300 252 250 Hydraulic System 10 04 6 3 Tractor pulled mower units DISCO 3000 TC TRC AS FG CORTO 3100 300 252 250...

Страница 128: ...Hydraulic System DISCO 3000 CORTO 3100 300 252 250 TIC 6 4 10 04...

Страница 129: ...will not be implemented on these machines Technical data dimensions and weights are given as an indication only Responsibility for errors or omissions not accepted Reproduction or translation of this...

Страница 130: ...CLAAS KGaA mbH Postfach 1163 33426 Harsewinkel Tel 49 0 5247 12 0 www claas com 0298 211 3 SYS DISCO CORTO VOLTO LINER 8700 8550 EN 05 05 NF Printed in Germany...

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