REMOVE
(1) Disconnect brake tube fitting from proportion-
ing valve requiring removal from HCU (Fig. 25).
(2) Remove proportioning valve requiring replace-
ment (Fig. 25) from the HCU.
INSTALL
(1) Wet O-ring seal on new proportioning valve
using clean fresh brake fluid.
(2) Install proportioning valve in HCU and hand
tighten until proportioning is fully installed and
O-ring seal is seated into HCU. Then torque propor-
tioning valve to 40 N·m (30 ft. lbs.).
(3) Install brake tube on proportioning valve.
Tighten tube nut to 17 N·m (145 in. lbs.) torque.
(4) Bleed the affected brake line. See Bleeding
Brake System in the Service Procedures section of
the manual for proper bleeding procedure.
MASTER CYLINDER AND POWER BRAKE BOOSTER
If the Master Cylinder or the Power Booster need
to be serviced or replaced, refer to Master Cylinder
or Power Brake Booster in the Removal And Instal-
lation Section in the Base Brake Section of this ser-
vice manual.
HYDRAULIC CONTROL UNIT RELAY BOX
The system relay and pump/motor relay are both
serviced together as an assembly with the relay box.
The relay box is mounted directly to the HCU.
To remove the relay box from the HCU, the HCU
requires removal from the vehicle. This is to allow
visual access of the relay box to HCU electrical con-
nection. Visual access to this connection is necessary
to be sure connection is correctly made when install-
ing the relay box on the HCU.
REMOVE
(1) Disconnect negative (ground) cable from the
battery and isolate the cable.
(2) Remove
the
HCU
from
the
vehicle.
See
Hydraulic Control Unit in the Removal And Installa-
tion Section in this group of the service manual, for
the required removal procedure for the HCU.
(3) Remove the 2 screws (Fig. 26) attaching the
relay box assembly to the HCU. Remove only the 2
screws mounting the relay box to the HCU do
not remove the pump motor mounting screws
(Fig. 26).
(4) Grasp relay box with both hands. Without
twisting or rocking, pull relay box away from pump
motor housing until connector on relay box unplugs
from the pump motor terminal (Fig. 27). This is a
tight connection, relay box will require a good
amount of force to unplug it from the pump
motor.
(5) Remove relay box from HCU.
Fig. 25 Rear Wheel Proportioning Valve LocationOn
HCU
RIGHT
FRONT
FRAME RAIL
HYDRAULIC
CON-
TROL UNIT (HCU)
RIGHT REAR PROPORTION-
ING VALVE
RIGHT
DRIVE
SHAFT
LEFT
REAR
PRO-
PORTIONING VALVE
Fig. 26 Relay Box To HCU Mounting Screws
RELAY BOX
HCU
ASSEMBLY
PUMP MOTOR
PUMP MOTOR
MOUNTING
SCREWS (DO
NOT REMOVE)
RELAY
BOX
MOUNTING
SCREWS
Fig. 27 Relay Box To HCU Electrical Connection
RELAY BOX
PUMP
MOTOR
HCU
PUMP MOTOR CONNECTOR
AND SEAL
RELAY BOX CONNECTOR
PULL RELAY BOX
IN THIS DIRECTION
5 - 92
BRAKES
JA
REMOVAL AND INSTALLATION (Continued)
Содержание Stratus LHD 1997
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Страница 816: ...Fig 4 Engine Connections 2 0L 2 4L JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 9 DESCRIPTION AND OPERATION Continued ...
Страница 817: ...Fig 5 Engine Connections 2 5L 8W 90 10 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 818: ...Fig 6 Transmission Connections JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 11 DESCRIPTION AND OPERATION Continued ...
Страница 819: ...Fig 7 Steering Column Connections 8W 90 12 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 820: ...Fig 8 Instrument Panel Connections JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 13 DESCRIPTION AND OPERATION Continued ...
Страница 821: ...Fig 9 Instrument Panel Connections 8W 90 14 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 822: ...Fig 10 Junction Block Connections JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 15 DESCRIPTION AND OPERATION Continued ...
Страница 823: ...Fig 11 HVAC Connections 8W 90 16 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 824: ...Fig 12 Body Connections JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 17 DESCRIPTION AND OPERATION Continued ...
Страница 825: ...Fig 13 Body Connections 8W 90 18 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 826: ...Fig 14 Body Connections JA 8W 90 CONNECTOR GROUND LOCATIONS 8W 90 19 DESCRIPTION AND OPERATION Continued ...
Страница 827: ...Fig 15 Roof Connections 8W 90 20 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 829: ...Fig 18 Deck Lid Connections 8W 90 22 8W 90 CONNECTOR GROUND LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 833: ...Fig 5 Engine Splices 2 0L 2 4L 8W 95 4 8W 95 SPLICE LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 834: ...Fig 6 Engine Splices 2 5L JA 8W 95 SPLICE LOCATIONS 8W 95 5 DESCRIPTION AND OPERATION Continued ...
Страница 835: ...Fig 7 Body Splices 8W 95 6 8W 95 SPLICE LOCATIONS JA DESCRIPTION AND OPERATION Continued ...
Страница 836: ...Fig 8 Deck Lid Splices Fig 9 Door Splices JA 8W 95 SPLICE LOCATIONS 8W 95 7 DESCRIPTION AND OPERATION Continued ...
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Страница 975: ...Adapter 6887 Camshaft Seal Installer 6863 9 138 2 5L ENGINE JA SPECIAL TOOLS Continued ...
Страница 995: ...Fig 2 Exhaust System Leaded Fuel 11 2 EXHAUST SYSTEM AND INTAKE MANIFOLD JA GENERAL INFORMATION Continued ...
Страница 1001: ...13 6 BUMPERS AND FRAME JA SPECIFICATIONS Continued ...
Страница 1065: ...Fuel Line Adapter 1 4 14 64 FUEL SYSTEM JA SPECIAL TOOLS Continued ...
Страница 1071: ......
Страница 1106: ...SPECIAL TOOLS POWER STEERING PUMP Installer C 4063B Puller C 4333 P S System Analyzer 6815 JA STEERING 19 35 ...
Страница 1236: ...41TE TRANSAXLE HYDRAULIC SCHEMATIC JA TRANSAXLE 21 105 SCHEMATICS AND DIAGRAMS Continued ...
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Страница 1248: ...41TE TRANSAXLE HYDRAULICSCHEMATIC JA TRANSAXLE 21 117 SCHEMATICS AND DIAGRAMS Continued ...
Страница 1257: ...Remover 6787 Cooling System Tester 7700 Seal Remover 7794 a 21 126 TRANSAXLE JA SPECIAL TOOLS Continued ...
Страница 1271: ......
Страница 1287: ...SPECIFICATIONS SUNROOF COMPONENTS 23 16 BODY JA ...
Страница 1318: ...SPECIAL TOOLS BODY REMOVER MOLDINGS C 4829 STICK TRIM C4755 JA BODY 23 47 ...
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Страница 1321: ...Fig 1 Floor Console 23 2 BODY JA REMOVAL AND INSTALLATION Continued ...
Страница 1359: ......
Страница 1375: ...ENGINE VACUUM SCHEMATIC 2 0L 25 16 EMISSION CONTROL SYSTEMS JA DIAGNOSIS AND TESTING Continued ...
Страница 1376: ...ENGINE VACUUM SCHEMATIC 2 4LATX JA EMISSION CONTROL SYSTEMS 25 17 DIAGNOSIS AND TESTING Continued ...
Страница 1377: ...ENGINE VACUUM SCHEMATIC 2 5LATX 25 18 EMISSION CONTROL SYSTEMS JA DIAGNOSIS AND TESTING Continued ...
Страница 1387: ......
Страница 1401: ...FASTENER IDENTIFICATION 6 INTRODUCTION JA GENERAL INFORMATION Continued ...
Страница 1404: ...METRIC CONVERSION JA INTRODUCTION 9 GENERAL INFORMATION Continued ...
Страница 1512: ...41TE TRANSAXLE HYDRAULIC SCHEMATIC JA TRANSAXLE 21 105 SCHEMATICS AND DIAGRAMS Continued ...
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Страница 1533: ...Remover 6787 Cooling System Tester 7700 Seal Remover 7794 a 21 126 TRANSAXLE JA SPECIAL TOOLS Continued ...