Chronos D100-V Series Скачать руководство пользователя страница 1 | Manualshive

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Chronos D100-V Series Скачать руководство пользователя страница 1

D60 SERIES

DIGITAL READOUTS

Operation Manual

（Version 2.0）

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Содержание D100-V Series

Страница 1: ...D60 SERIES DIGITAL READOUTS Operation Manual Version 2 0...

Страница 2: ...In the case that the DRO emits smoke or peculiar smell pull out the power plugs immediately to prevent fire disasters and electric shock Then contact our company or the dealers do not try to repair i...

Страница 3: ...e DRO X Y Z Y0 X0 Z0 D60 3V CLS Ce Cal Arc sin cm1 cos cm2 tan cm3 9 6 3 8 5 2 7 4 1 0 ENT R abs inc Ref 1 2 TOOL CALL SDM mm inch EDM X Y 1 2 1 4 7 2 5 8 3 6 9 0 X0 Cal Ce Arc sin cm1 tan cm3 cos cm2...

Страница 4: ...Axis selection key Numeric key Calculation key calculator function Caculation key calculator function Ce Zeroing key calculator function Arc Restore the trigonometric function calculator function Squa...

Страница 5: ...key 200 Points Auxiliary Zero Position Function key Arc machining function PRD key Divide holes on Circumference PCD function key Y Z enabling key L series DROs Divide holes on an oblique line PLD fun...

Страница 6: ...key of calculation function Absolute relative coordinates transformation key Selection key Taper checking function key Congruous Output Function in EDM 3V DROs tan cm3 abs inc EDM Y0 X0 Z0 Zeroing res...

Страница 7: ...on Setting 2 3 Counting Direction Selection 2 4 Compensation Type Tetting 8 8 9 9 2 5 Parameter Setting of Rotary Encoder 2 6 DRO Type Selection Inch mode decimal point switch function 10 10 3 Basic F...

Страница 8: ...ial Function 4 1 PLD Function 4 2 PCD Function 4 3 Smooth R Function 4 4 Simple R Function 4 5 Calculator Function 5 Special Functions for Grinding Machines 5 1 Digital Filtering Function 6 Special Fu...

Страница 9: ...1 Introduction 1 Introduction...

Страница 10: ...ric discharge machines 1 1 2 axis lathe D60 V Series Apply to 2 axis lathe Basic functions 1 Zeroing 2 Zeroing reset 3 Metric British units switching 4 Dimension input 5 ABS INC coordinates conversion...

Страница 11: ...8 Full zeroing of 200 sets SDM coordinate origins 9 Sleeping mode 10 Ruler storage function 11 Linear compensation 12 Non linear compensation 13 200 sets of auxiliary coordinate 14 Parameters Setting...

Страница 12: ...of 200 sets SDM coordinate origins 9 Sleeping mode 10 Ruler storage function 11 Linear compensation 12 Non linear compensation 13 200 sets of auxiliary coordinate 14 Parameters Setting Special functi...

Страница 13: ...ets SDM coordinate origins 8 Sleeping mode 9 Ruler storage function 10 Linear compensation 11 Non linear compensation 12 200 sets of auxiliary coordinate 13 Parameters Setting Special functions 1 Diam...

Страница 14: ...mory 8 Full zeroing of 200 sets SDM coordinate origins 9 Sleeping mode 10 Ruler storage function 11 Linear compensation 12 Non linear compensation 13 200 sets of auxiliary coordinate 14 Parameters Set...

Страница 15: ...SDM coordinate origins 9 Sleeping mode 10 Ruler storage function 11 Linear compensation 12 Non linear compensation 13 200 sets of auxiliary coordinate 14 Parameters Setting Special functions 1 Bevel p...

Страница 16: ...2 System parameter setting 2 System parameter setting 7...

Страница 17: ...tands for a linear displacement transducer matching the axis Rotary stands for a rotary encoder matching the axis Press key to alter the encoder type of X axis Press key to alter the encoder type of Y...

Страница 18: ...ing LINE on the left window indicates linear compensation for the window UN LINE on the left window indicates nonlinear compensation for the window The operations are shown in the chart below LINE sel...

Страница 19: ...ain menu X axis counts in degree D mode and Y axis counts in degrees minutes and seconds DMS mode 2 6 DRO type selection D60 3V multifunction DRO applies to 3 axis milling machines D60 3M 3 axis lathe...

Страница 20: ...g press key to restore then exit Inch mode decimal point switch function 2 6 2 Digital Readout Power On Display settings When the digital readout do self checking after turning on press key one time t...

Страница 21: ...ting press key to restore then exit Power On Display settings D60 3M Shows the type of digital readout currently mm inch 3 D60 3M X0 Y0 Cal CLS Arc 9 8 7 sin cm1 D60 XX X0 Y0 Cal CLS Arc 9 8 7 sin cm1...

Страница 22: ...3 Basic functions 3 Basic functions 13...

Страница 23: ...ress key to recover the displayed data of Y axis Press key to recover the displayed data of Z axis 3 2 Display in Metric British units Function Display the location size in Metric mm or British inch u...

Страница 24: ...h divides the current displayed position by 2 and sets the zero point at the centre of work piece Example 1 Set the zero point of X axis at the centre of work piece Step 1 Align the optical edge finde...

Страница 25: ...dinate and convert ABS coordinate to INC coordinate for machining Zeroing at any position at INC coordinate won t affect the length value relative to the reference zero point of work piece at ABS coor...

Страница 26: ...s key again to return to machining state When DRO returns to machining interface machining continues 3 9 Ruler storage function Function In daily machining process we often encounter such situations a...

Страница 27: ...Through which the DRO will record the zero location of the ruler Then DRO will deal with other storage processes without bothering the operator 3 9 1 Ruler storage function set the origin Function Whe...

Страница 28: ...s zero location Step 4 Press key to exit ruler search function and back to he machining interface Function When machining a complex work piece the zero point gets lost because of sudden power off Aft...

Страница 29: ...eving the work piece s coordinate origin retrieve the work piece s coordinate origin Step 3 Turn the hand wheel on X direction of the machine and move the table then DRO will find for the machine zero...

Страница 30: ...ork piece Example Turn the machine to the coordinates recorded manually at power on self checking under ABS mode Turn the machine to retrieve the working point when machining stopped at last power off...

Страница 31: ...0 0 120 Set the linear compensation coefficient according to the following operation Note Set the compensation method as linear compensation in the system parameter setting section firstly The detaile...

Страница 32: ...tion value of 40 points Note that non linear and linear compensation couldn t be used simultaneously This DRO has two methods for non linear error compensation 1 Take the start point as the mechanical...

Страница 33: ...ensation part Step 6 Select the start point non linear compensation takes the zero location as the start point There are two kinds of zero location a the left zero b the mechanical zero location under...

Страница 34: ...d measure from the start point to the displayed corrected value position of Y axis firstly and then move the X axis grating ruler to the measured standard value position Press key to set the next poin...

Страница 35: ...ation start point select ABS ZERO ABS zero location and press key to find the zero location At this time the information screen displays RESET X slide the X axis grating ruler to find the zero locatio...

Страница 36: ...without returning to ABS coordinate Applications of SDM in small batch machining SDM function could store batch of working point positions in SDM zero location Operators could enter all the working po...

Страница 37: ...work piece in ABS coordinate and move the table to each SDM zero location directly then turn to SDM Zeroing and memorize the zero location Step 1 Set the reference zero location of the work piece in...

Страница 38: ...nc ENT 1 SDM X0 Y0 Enter the SDM1 coordinate system according to the following operation zeroing as following methods The second zero location has been set as above abs inc ENT 2 SDM X0 Y0 The third z...

Страница 39: ...methods abs inc The present values of SDM3 origin correspond to ABS absolute coordinate system Enter the ABS coordinate system according to the following operation Enter the SDM0 coordinate system acc...

Страница 40: ...inversion That s because the SDM zero coordinate on the chart takes ABS zero location as parameter while in practice it takes SDM zero location as parameter It is parallel to treat the ABS zero coord...

Страница 41: ...ENT The SDM3 coordinate system has been set as above Invert the positive and negative number of SDM zero location coordinate of the third point then input the coordinate SDM 4 ENT X 5 0 ENT Turn to S...

Страница 42: ...ate we have to press key twice to set But under SDM coordinate we only need to press key once to set SDM coordinate the detailed operation is as follows SDM SDM SDM SDM 9 ENT Display the last SDM coor...

Страница 43: ...4 Special Function 4 Special Function 34...

Страница 44: ...4 1 PLD Function PLD Function 35...

Страница 45: ...n figure B L STEP STEP pitch row length the distance between two adjacent hole centers as shown in figure B ANGLE oblique line angle as shown in figure A No HOLE hole number as shown in figure B Examp...

Страница 46: ...ress the key for confirmation This setting is only available for 3 M and EDM DRO Because 2M DRO only contains XY plane it can jump into the next step directly without selection Step 3 Machining way se...

Страница 47: ...tarting hole L STEP Press the key to enter the function of punching on an oblique line Step 2 Select the machining plane Press the and keys to select the machining plane and press the key for confirma...

Страница 48: ...Step 6 Input hole number ENT Select the plane Select the plane ENT ENT Length way Step way 0 ENT 2 ENT 0 ENT 3 ENT LINE XY Cal CLS Arc 9 8 7 sin cm1 LINE YZ Cal CLS Arc 9 8 7 sin cm1 L LEN Cal CLS Arc...

Страница 49: ...he next machining point then move the machine tool until the axis displays zero indicating the position of the second machining point and press the key to exit the function of punching on an oblique l...

Страница 50: ...4 2 PCD Function PCD Function 41...

Страница 51: ...position ED ANG ending angle angle of the last hole position No HOLE hole number The DRO automatically calculates the position of every equally divided hole on the circumference and sets position of...

Страница 52: ...dinate of circle center Step 4 Input diameter Step 5 Input starting angle Step 6 Input ending angle ENT ENT Plane selection Plane selection 0 ENT Y 0 ENT X ENT 0 ENT 8 ENT ENT 0 ENT 6 ENT 3 ENT 0 PCD...

Страница 53: ...ve the machine tool until the axis displays zero i e the first point position is reached Press the key to display next machining point position and move the machine tool until the axis displays zero S...

Страница 54: ...4 3 Smooth R Function Smooth R Function 45...

Страница 55: ...me But before you decide to use smooth R function or CNC machining please bear the following points in mind to make sure smooth R yields the best performance The R function group in DRO contains two R...

Страница 56: ...he same direction as the machine axis In a general milling machine the dial direction is shown as below Therefore the DRO display direction will normally be set as follows What are coordinates Coordin...

Страница 57: ...in the figure 50 30 40 Coordinate of point A 30 40 Coordinate of point B 50 20 zero point 0 0 A B X positive direction Y positive direction Z positive direction 0 20 R starting point 20 0 Working zero...

Страница 58: ...keys to select the smooth R arc function If the information box displays SMOOTH it indicates the smooth R function if it displays SIMPLE it indicates the simple R function Step 3 Select the machining...

Страница 59: ...is 90 if from point F to point E the ending angle is 0 Step 10 Determine the machining plane of the arc RAD RL concave RAD RL convex The convex machining of arc plane is shown in figure B and the con...

Страница 60: ...enter Step 5 Input the arc radius Step 6 Input the TL DIA Step 7 Input the MAX CUT R ENT R ENT 3 ENT Y 3 ENT X 2 2 3 ENT Y 3 ENT X 2 4 If setting the tool as figure A If setting the tool as figure B 0...

Страница 61: ...starting point ENT 0 ENT 0 9 ENT Convex Concave If setting the tool as figure A the display is If setting the tool as figure B the display is ST ANG X0 Y0 Cal CLS Arc 9 8 7 sin cm1 0 000 ED ANG X0 Y0...

Страница 62: ...de SMOOTH 3 Select XY plane for machining arc ARC XZ 4 Input the coordinate of circle center CT POS X 33 Z 3 5 Input the arc radius R 10 000 6 Input the TL DIA 6 000 7 Input the MAX CUT 0 3 8 Input th...

Страница 63: ...1 ENT 0 ENT 6 Use the arc milling cutter Use the flat end milling cutter X0 Y0 Z0 Cal CLS Arc 9 8 7 sin cm1 6 5 4 cos cm2 3 2 1 tan cm3 X CT POS 33 000 3 000 X0 Y0 Z0 Cal CLS Arc 9 8 7 sin cm1 6 5 4...

Страница 64: ...gure B it will display 3 ENT 0 0 ENT 2 7 0 ENT 1 8 ENT Convex Concave X0 Y0 Z0 Cal CLS Arc 9 8 7 sin cm1 6 5 4 cos cm2 3 2 1 tan cm3 X MAX CUT 0 300 X0 Y0 Z0 Cal CLS Arc 9 8 7 sin cm1 6 5 4 cos cm2 3...

Страница 65: ...ition of each point of R arc Step 14 Press the key to exit arc R function at anytime Note On XZ and YZ planes machining passing the arc at 90 and 270 positions is shown in figure C the machining for t...

Страница 66: ...Input the arc radius R 10 000 6 Input the TL DIA 6 000 7 Input the MAX CUT 0 3 8 Input the ST ANG 30 9 Input the ED ANG 150 10 Input the arc machining plane RAD RL Select the convex to machine Step 1...

Страница 67: ...0 ENT 3 0 ENT 1 5 X0 Y0 Z0 Cal CLS Arc 9 8 7 sin cm1 6 5 4 cos cm2 3 2 1 tan cm3 X CT POS 14 000 11 000 X0 Y0 Z0 Cal CLS Arc 9 8 7 sin cm1 6 5 4 cos cm2 3 2 1 tan cm3 X R 10 000 X0 Y0 Z0 Cal CLS Arc 9...

Страница 68: ...splay the position of each machining point and move the machine tool until the axis display is zero i e the position of each point of R arc Step 14 Press the key to exit arc R function at anytime ENT...

Страница 69: ...4 4 Simple R function Simple R function 60...

Страница 70: ...have difficulty of using the smooth R arc function If very simple arcs are needed for machining and there is no high requirement for the smoothness the simple R arc calculation function can be used at...

Страница 71: ...ith the tool angle end of flat end milling cutter and set the TL DIA to 0 You may refer to step 6 in the procedures for using the smooth R function Step 6 Input the MAX CUT In machining the arcs on XZ...

Страница 72: ...rmation Step 2 Select R machining type L R L R tool radius L R tool radius L R L1 R tool radius L1 R tool radius R ENT ENT R ENT 3 The starting point is A ENT 4 The starting point is B R R L L R L R L...

Страница 73: ...R tool radius L1 R tool radius L2 R L2 R Flat end milling cutter Arc milling cutter XY plane Step 3 Select XZ plane for machining Step 4 Input the arc radius R R R R L L2 L1 L2 L1 ENT 0 ENT 1 X0 Y0 Z...

Страница 74: ...key to exit ARC function at anytime ENT 0 5 ENT 0 ENT Convex Concave Take A as the starting point 0 0 Take B as the starting point 0 0 R X0 Y0 Z0 Cal CLS Arc 9 8 7 sin cm1 6 5 4 cos cm2 3 2 1 tan cm3...

Страница 75: ...2 Select R machining type Step 3 Select XZ plane for machining Step 4 Input the arc radius R R10 B A 5 R ENT ENT R ENT 6 The starting point is A ENT 5 The starting point is B ENT 0 ENT 1 SIMPLE Cal CL...

Страница 76: ...it ARC function at anytime ENT 5 5 ENT 0 ENT Convex Concave Take A as the starting point 0 0 Take B as the starting point 0 0 R X0 Y0 Z0 Cal CLS Arc 9 8 7 sin cm1 6 5 4 cos cm2 3 2 1 tan cm3 X TL DIA...

Страница 77: ...4 5 Calculator Calculator 68...

Страница 78: ...to enter the calculation function While you could exit the calculation function by pressing this key Calculate the square root Anti trigonometric function calculation Press this key and then press the...

Страница 79: ...and Y axis respectively 0 1 1 0 2 5 5 4 sin cm1 0 7 0 Arc 7 sin cm1 10 0 1 X Y Move to X axis Move to Y axis 35 000 Cal CLS Arc 9 8 7 sin cm1 0 707 Cal CLS Arc 9 8 7 sin cm1 44 991 Cal CLS Arc 9 8 7...

Страница 80: ...mality The calculated results exceed the displaying scope CA CLS Cal CA X0 Y0 Z0 Cal CLS Arc 9 8 7 sin cm1 6 5 4 cos cm2 3 2 1 tan cm3 X 3 162 3 162 X0 Y0 Z0 Cal CLS Arc 9 8 7 sin cm1 6 5 4 cos cm2 3...

Страница 81: ...5 Digital filtering function Digital filtering function 72...

Страница 82: ...O from changing fast to avoid visual confusion The operator could adopt digital filtering function according to the following procedures during grinding process Step 1 Press key to enter the digital f...

Страница 83: ...6 1 Diameter radiusConversion Diameter radiusConversion 74...

Страница 84: ...diameter and the mark on the right menu window will disappear Example Radius diameter Note When the DRO is used as a lathe meter only the X axis has radius diameter conversion and Y and Z axis don t h...

Страница 85: ...ned and displayed on Y axis and the right menu window will display a mark Press key again the mark on the right menu window will disappear and the display will back to normal Example Y Z function X0 Y...

Страница 86: ...6 3 200 TOOL Storeroom 200 TOOL Storeroom 77...

Страница 87: ...and Y axis and set the reference tool at the ABS zero point 2 Determine the position of the tool relative to the reference tool and ABS zero point according to the location size of the tool and refere...

Страница 88: ...nput the tool under ABS state Set tool 1 under ABS state and clear zero then set tool 1 as the reference tool Step 2 Press key to enter the setting state of the tool magazine Step 3 Input tool data St...

Страница 89: ...ool when the right window displays BASE state Step 3 Press key to exit this function Move the table until X and Y axis display zero The second tool has been set at the reference position Likewise the...

Страница 90: ...7 Congruous Output Function of EDM Congruous Output Function of EDM 81...

Страница 91: ...as Negative namely negative direction machining as shown in figure1 The D100 3E DRO with EDM function also has the function of reverse fire prevention height which is not offered by other similar DRO...

Страница 92: ...is will get on for the target value gradually If the electrode rises and drops repeatedly at this moment the value displayed on Z axis will change accordingly However the value displayed on Y axis wil...

Страница 93: ...pause mode If the original exit mode is pause mode the word STOP will appear Press the key the mode could be switched to the automatic mode and the word AUTO will appear For mode selection you can pre...

Страница 94: ...y coil is OFF The machining defaulted by the DRO is the positive direction machining As in example 1 and example 2 you should set the positive direction machining as the machining at first in the posi...

Страница 95: ...ndow on the right will display EDM END for 3 seconds then back to the state before machining Three seconds later the information window will exit the EDM machining state and back to the ABS displaying...

Страница 96: ...own in figure E Step 2 Press the key to enter the machining Step 3 Set the machining depth Step 4 Start to machine 10 Positive direction machining Z 0 10 30 Electrode Work piece Figure C Figure D Figu...

Страница 97: ...in Figure F Please set the negative direction machining as the machining direction Step 1 As shown in figure G move the main axis electrode to make it touch the machining size reference position of th...

Страница 98: ...l parameters press the key to enter the PCD machining When displaying the position coordinate of the first machining move the table to make the electrode aligning the first machining hole 2 Press the...

Страница 99: ...g After the machining is completed press the key to exit EDM machining and enter the PLD machining Press the key to display the position coordinate of the second hole Move the table to make the electr...

Страница 100: ...frequency 2 MHz 9 Length resolution 0 1 um 0 2 um 0 5 um 1 um 2 um 2 5 um 5 um and 10 um 10 Minimum resolution of angle display 0 0001 pulse 11 Weight 0 8 KG 12 Volume size 300 x 180 x 75 mm 13 Interf...

Страница 101: ...machine tool makes the fixed reading head or the screws loosen 3 The accuracy of the machine tool is not good 4 The DRO resolution isn t consistent with the grating ruler 1 Reinstall the grating ruler...

Страница 102: ...short circuit or disconnection in internal wiring 1 Repair the grating ruler 2 Repair the grating ruler 3 Repair the grating ruler 4 Repair the grating ruler The grating ruler doesn t count sometimes...

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